Description

ALR-50 Mini Aerosol Can Filling Machine

All-In-One Benchtop Solution for Small-Scale Aerosol Production.

Integrated Three-Station Design.

Product Overview

The ALR-50 Mini Semi-Automatic Aerosol Can Filling Machine represents a precision-engineered solution for small to medium-scale production needs across multiple industries. This compact yet robust system is specifically designed for efficient propellant-based filling operations, offering exceptional versatility for handling various aerosol products ranging from automotive chemicals to cosmetic sprays. With its semi-automatic operation, the machine strikes an ideal balance between production efficiency and operational flexibility, making it particularly suitable for specialty chemical manufacturers, contract fillers, and R&D facilities that require batch processing capabilities with rapid changeover between different formulations.

Engineered with technical excellence and user-friendly operation in mind, the ALR-50 Mini integrates seamlessly into existing production lines while maintaining the capability to function as a standalone unit. The machine’s construction emphasizes durability and cleanliness, featuring corrosion-resistant materials and smooth surfaces that meet industry hygiene standards. This focus on robust design ensures long-term reliability even in demanding production environments where consistent performance is critical to operational success.

For more detailed specifications, operational videos, or to request a personalized quotation, please visit our product page or contact our technical sales team for a comprehensive consultation tailored to your specific aerosol filling requirements.

Technical Specifications

The ALR-50 Mini boasts impressive technical specifications that make it suitable for various industrial applications. Below is a comprehensive table detailing its key technical parameters:

Comprehensive technical specifications of the ALR-50 Mini Aerosol Can Filling Machine.

The machine’s precision engineering ensures consistent filling accuracy of ±1% for both product and propellant, which is critical for maintaining product quality and reducing giveaway costs. The versatile can accommodation ranges from 150-500 mm in height and 35-90 mm in diameter, allowing manufacturers to handle various aerosol packaging formats without extensive changeover procedures. With modest utility requirements of 1.5 kW power and 6-8 bar compressed air, the ALR-50 Mini offers efficient operation while maintaining a compact footprint suitable for limited production spaces.

All-In-One Benchtop Solution for Small-Scale Aerosol Production

Our compact semi-automatic benchtop machine integrates three essential aerosol production stations into a single, space-saving unit. Designed for laboratories, startups, and small manufacturers, this system provides a complete solution for filling, crimping, and gas charging aerosol cans with precision and efficiency.

The ALR-50 Mini incorporates innovative design elements that provide tangible benefits to operators across various production scenarios:

• Precision Filling System: Equipped with high-accuracy flow meters and precision nozzles, the machine ensures consistent fill volumes for both product and propellant. This eliminates product waste and maintains batch consistency, directly impacting profitability through reduced giveaway and improved product quality. The system maintains ±1% accuracy even with varying viscosities, thanks to its pressure-compensated technology.

• Enhanced Versatility: The machine’s quick-change can holders and adjustable filling heads facilitate rapid transitions between different can sizes and products. This flexibility is further enhanced by the programmable logic controller (PLC) that stores recipes for different products, reducing changeover time to mere minutes and supporting just-in-time production strategies for multiple product lines.

• Operator-Centric Design: Featuring semi-automatic operation, the ALR-50 Mini reduces operator fatigue while maintaining production control. The ergonomic height design minimizes lifting and reaching movements, while the intuitive human-machine interface (HMI) provides clear operational guidance and troubleshooting assistance, reducing training requirements and operational errors.

• Safety and Compliance: Incorporating multiple safety interlocks, pressure relief systems, and emergency stop functions, the machine prioritizes operator protection and compliance with industrial safety standards. The closed-system propellant handling minimizes emissions and ensures adherence to environmental regulations regarding volatile organic compounds (VOCs) and greenhouse gases.

• Durable Construction: Built with stainless steel contact surfaces and hardened steel components, the ALR-50 Mini withstands corrosive chemical environments and maintains precision over extended operational periods. The robust frame construction minimizes vibration during operation, contributing to longer service life and reduced maintenance requirements.

Integrated Three-Station Design:

This innovative benchtop system combines all critical aerosol production steps in one compact unit:

1. Dosing Station: Precisely meters and dispenses the liquid product concentrate into empty aerosol cans. Features adjustable volume control for different formulations and viscosities.

2. Crimping Station: Securely attaches and crimps the aerosol valve onto the canister using consistent pressure to create a reliable, leak-proof seal.

3. Gas Charging Station: Inject liquefied or compressed gas propellant through the valve to pressurize the can for proper product dispersion.

Technical Specifications:

• Machine Type: Semi-Automatic Benchtop Aerosol System

• Operation: Manual can placement with automated dosing, crimping and gas charging

• Production Capacity: Up to 300 cans per hour (operator dependent)

• Filling Accuracy: ±1% (product and propellant)

• Can Size Range: 35-90 mm diameter, 150-500 mm height

• Power Requirements: 110V/220V, 50/60 Hz

• Construction: Stainless steel contact parts, powder-coated frame

• Footprint: Compact benchtop design (approx. 800 × 600 mm)

Key Features and Benefits:

• Space-Saving Design: Integrated three-station design eliminates the need for multiple machines, perfect for limited workspace environments

• Precision Performance: Achieves laboratory-grade accuracy (±1%) for both product and propellant filling

• Quick Changeover: Simple adjustments accommodate different can sizes and product formulations

• User-Friendly Operation: Intuitive controls require minimal training with safety features for secure operation

• Cost-Effective Solution: Complete aerosol production capability at a fraction of the cost of industrial systems

Applications:

• R&D and Laboratory Use: Formula development and testing

• Pilot Production: Small-scale manufacturing and market testing

• Specialty Products: Low-volume production of premium aerosols

• Educational Institutions: Training and research applications

Ideal For:

• Automotive Products (lubricants, brake cleaners)

• Household Chemicals (cleaners, disinfectants)

• Cosmetics (hairsprays, deodorants)

• Industrial Products (lubricants, coatings)

• Insecticides and Air Fresheners

The versatile design of the ALR-50 Mini enables its application across diverse industries and product categories:

• Automotive & Industrial Products: Ideal for filling brake cleaners, lubricating sprays, penetrating oils, and anti-corrosion coatings. The machine handles the specific propellant requirements (such as dimethyl ether, hydrocarbons, or compressed gases) typical in these applications while providing the chemical resistance needed for aggressive formulations.

• Household & Chemical Products: Perfect for cleaning products, disinfectant sprays, air fresheners, and insecticides. The precision filling system ensures accurate dosage of active ingredients and propellants, which is critical for product efficacy and compliance with regulatory requirements.

• Cosmetic & Personal Care: Suitable for hair sprays, deodorants, cosmic mists, and topical sprays. The machine’s gentle handling and stainless steel construction meet the hygienic standards required for personal care products while maintaining the precision needed for expensive cosmetic formulations.

• Specialty Chemicals & Niche Applications: Excellent for specialty chemicals, maintenance products, and professional formulations that require smaller batch sizes. The semi-automatic operation provides the flexibility needed for low-volume production runs and specialty products without sacrificing filling accuracy or product quality.

The ALR-50 Mini Semi-Automatic Aerosol Can Filling Machine represents an optimal solution for manufacturers seeking to balance production flexibility with precision filling capabilities. Its robust construction, operator-friendly design, and technical precision make it particularly valuable for specialty chemical producers, contract fillers, and manufacturers requiring small to medium batch production capabilities across multiple product categories.

With its versatile application range spanning automotive, household, cosmetic, and specialty chemical products, this machine offers businesses the opportunity to expand their aerosol packaging capabilities without significant infrastructure investment. The semi-automatic operation provides the perfect balance between manual flexibility and automated precision, making it an ideal choice for manufacturers transitioning from purely manual operations or those requiring supplemental capacity to their primary production lines.

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