LOCUS ROBOTICS GROUP supplies specialized semi-automatic and automatic Bag-in-Box filling machines for liquid products, tailored to meet food, pharmaceutical, and beverage industry standards.
BIB packaging is gaining traction in Russia/CIS markets for:
✔ Food & Beverage: Wine, juice, coffee extracts, syrups
✔ Pharma: Sterile solutions, disinfectants
✔ Industrial: Lubricants, liquid chemicals
LOCUS FILLING designs semi-automatic and automatic dosing machines for accurate filling of liquid products into flexible Bag-in-Box (BIB) packaging (1-30L capacities).
Key Industries Served:
✔ Food & Beverage (wine, juices, syrups)
✔ Industrial Chemicals (lubricants, solvents)
✔ Cosmetics (lotions, shampoos)
✔ Pharmaceuticals (disinfectants, medical fluids)
| Model Type | Throughput | Accuracy | Key Features |
|---|---|---|---|
| Semi-Auto Benchtop | 5-10 BPM | ±1% | Compact, budget-friendly |
| Semi-Auto Floor-Standing | 10-15 BPM | ±0.5% | Most popular in CIS market |
| Dual-Nozzle Semi-Auto | 15-20 BPM | ±0.5% | Higher output, minimal footprint |
| Fully Automatic | 25-40 BPM | ±0.25% | Conveyor-fed, auto-sealing |
| Complete BIB Lines | 50+ BPM | ±0.2% | Integrated bag forming + filling |
✅ Aseptic Options – HACCP-compliant for wine/dairy
✅ Dosing Systems – Piston, gravimetric, or flow meters (±0.25% accuracy)
✅ Valve & Cap Integration – Auto-deaeration, instant spout sealing
✅ Material Compatibility – Handles EVOH, PP, and multi-layer films
Air Removal – Vacuum-assisted nozzle ensures bubble-free filling
Precision Dosing – Piston/Coriolis meter for ±0.5% accuracy
Instant Sealing – Auto-capping with tamper-evident spouts
Unique Advantage:
Unlike stick-pack or doypack machines, BIB fillers:
✔ Handle larger volumes (1-30L)
✔ Support aseptic filling (critical for wine/pharma)
✔ Enable longer shelf life via oxygen barrier bags
| Model Type | Operation | Speed | Accuracy | Key Feature |
|---|---|---|---|---|
| Semi-Auto | Operator loads bag → Foot pedal fill | 10-15 BPM | ±1% | Quick-change nozzles |
| Automatic | Robotic bag handling → Auto-sealing | 25-40 BPM | ±0.5% | Integrated checkweigher |
| EX-Proof | ATEX-certified for flammables | 15-20 BPM | ±1% | Spark-free components |
Special Configurations:
Aseptic Models – For sterile products (FDA/USP Class VI)
High-Viscosity Kits – Up to 50,000 cP (adhesives, pastes)
Multi-Lane – Simultaneous filling of 2-4 bags
Filling Module
Peristaltic pump (food grade) or piston filler (high-accuracy)
No-drip nozzles with bag neck guides
Bag Handling
Vacuum-assisted bag positioning
Optional auto-spout insertion
Control System
Touchscreen HMI with recipe memory (50+ formulas)
OEE tracking for production analytics
End-to-End Solutions Include:
Bag Forming Machine – Creates BIB pouches with pre-installed valves
Filling & Capping Module – Auto-fill + spout attachment
Checkweigher & Leak Detector – Ensures consistent fill weight
Optional Upgrades:
Nitrogen Flushing – For oxidation-sensitive products
EX-Proof Version – For flammable liquids (ATEX-certified)
✔ CIS Market Expertise – Custom solutions for local packaging trends
✔ Fast ROI – Semi-auto models pay back in <12 months
✔ Compliance Ready – Meets HACCP, FDA, EU 1935/2004
✅ Broader Viscosity Range (1-50,000 cP vs. typical 1-10,000 cP)
✅ True Aseptic Option (Missing on RezPack/Filamatic sites)
✅ Integrated Leak Testing (Patented pressure-decay method)
🔹 Localized Support – Russian-speaking engineers
🔹 Faster Delivery – Stock parts for semi-auto models
🔹 Custom Integration – Adapts to existing production lines
✅ Higher Yields – 99.7% product recovery vs. industry avg. 97%
✅ Material Flexibility – Handles PP/EVOH/Nylon laminate bags
✅ Quick Changeover – <5 mins between products
Typical Applications:
Wineries: 3-10L premium wine bags
Chemical Distributors: 20L industrial solvent packs
Food Service: 5L syrup bags for beverage dispensers
Example Use Case:
«Upgrade your winery with our semi-auto BIB filler – fill 150L/hour with <0.3% waste!»
Need specific technical details (e.g., viscosity limits)? Contact us now!
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