Equipment

Linear Piston Filling Machines | Precision Dosing Systems for Industrial Applications

LOCUS ROBOTICS manufactures high-performance linear piston fillers designed for accurate (±0.1-1%) packaging across multiple industries:

✔ Pharmaceuticals & Veterinary – Oral suspensions, injectables (syrups, tinctures)
✔ Cosmetics – Creams, serums, lotions
✔ Food & Beverage – Sauces, edible oils, syrups
✔ Chemicals – Solvents, adhesives, detergents (including EX-proof versions)


Key Features & Benefits

Feature Advantage
Servo-Driven Piston 0.25% repeatability • Adjustable stroke for 5ml-20L volumes
Quick-Change Tooling <3 min product switch • CIP/SIP compatible
Material Options 316L SS, PTFE, or PP contact parts • FDA/USP Class VI available
EX-Proof Configs ATEX/IECEx certified for flammable liquids (Zone 1/Zone 2)

Model Comparison

Model Nozzles Speed Accuracy Viscosity Range
LPF-100 1-2 40 BPM ±0.5% 1-50,000 cP
LPF-200 4-6 120 BPM ±0.25% 1-20,000 cP
LPF-300 8-12 200 BPM ±0.1% 1-10,000 cP

Technical Highlights

✅ No-Drip Nozzles – Ceramic-coated for viscous products
✅ Recipe Memory – Stores 50+ formulas with touchscreen HMI
✅ Modular Design – Add cappers, labelers, or vision inspection


Industry Applications

  • Pharma: Oral suspensions, nasal sprays

  • Chemicals: Paints, lubricants (EX-proof models)

  • Food: Honey, ketchup, cooking oils

Unique Advantage:
Unlike rotary piston fillers, our linear systems offer:
✔ 50% smaller footprint
✔ Easier maintenance (front-access cylinders)
✔ Better for thick pastes (no air entrapment)

Technical Specifications & Configurations

1. Machine Classification

Criteria Options
Number of Nozzles 2 to 16 nozzles (single/double-row layouts for high-speed production)
Piston Volume Range 30-300mL | 50-500mL | 100-1000mL | 500-3000mL | 100-5000mL
Drive Mechanism Pneumatic (cost-effective) | Servo (high-precision) | Individual Servo (pharma-grade)
Orientation Vertical (easy cleaning) | Horizontal (space-saving)

2. Precision & Performance

  • Accuracy:

    • Pneumatic: ±1%

    • Servo-Driven: ±0.5%

    • Individual Servo: ±0.1% (pharma-grade)

  • Speed: Up to 200 BPM (multi-nozzle setups)

  • Viscosity Range: 1–50,000 cP (handles liquids to pastes)

3. Material & Safety Options

  • Contact Parts: 316L SS, PTFE-coated, titanium, or full plastic (PP/PVDF)

  • Hazardous Environments:

    • EX-Proof (ATEX/IECEx for flammables)

    • Corrosion-Resistant (for acids/alkalis)

  • Heating/Cooling: Thermal/water jackets for temperature-sensitive products


Competitive Advantages

✅ Higher Flexibility – Same machine doses both thin liquids and thick pastes without performance loss
✅ Lower OPEX – No auxiliary pumps needed vs. gravimetric fillers
✅ Pharma-Grade Options – Individual servo drives, CIP/SIP, FDA-compliant materials


Industry-Specific Solutions

1. Pharmaceuticals

  • Features: GMP-compliant, ±0.1% accuracy, clean-in-place (CIP)

  • Applications: Syrups, vaccines, nasal sprays

2. Chemicals

  • Features: EX-proof, PTFE-lined cylinders, fume extraction

  • Applications: Solvents, paints, adhesives

3. Food & Cosmetics

  • Features: No-drip nozzles, recipe memory, HACCP-compliant

  • Applications: Ketchup, shampoo, toothpaste


Why Choose LOCUS ROBOTICS?

🔹 Custom Engineering – Tailored piston size, nozzle count, and drive type
🔹 Fast ROI – 30% higher throughput vs. rotary piston fillers
🔹 Global Certifications – CE, ATEX, FDA, ISO 9001

Why Outperform Competitors?

🔹 Higher Viscosity Range (50K cP vs. 30K cP industry standard)
🔹 Faster Changeover – Tool-free adjustments
🔹 Global Certs – CE, ATEX, FDA 21 CFR

Next Steps

  1. Define Requirements:

    • Desired accuracy (±0.1%/0.5%/1%).

    • Container types (bottles, vials, tubes).

    • Industry regulations (FDA, ATEX, etc.).

    • Required throughput (BPM).

    • Material compatibility (SS/PTFE/PP).

Get Expert Consultation:
📞 Phone: +7 927 056-19-99