Description
Integrated Aseptic Processing for Critical Pharmaceutical Formulations
The V-1000 represents the pinnacle of mixing and emulsification technology for sterile manufacturing. The three-vessel design (main pot, water pot, oil pot) is crucial for complex recipes, allowing for precise, temperature-controlled preparation and automated transfer of phases into the main emulsification vessel without exposure to the external environment. This closed-loop, vacuum-operated process is ideal for potent compounds and aseptic production, minimizing contamination risks and ensuring batch-to-batch consistency.
Key Technical Specifications & Operational Advantages
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Three-Vessel System for Complex Recipes: The system includes a main emulsifying pot, a water pot, and an oil pot. The auxiliary pots are used for dissolving solids or pre-mixing phases, which are then automatically sucked into the main pot via soft pipes under vacuum, streamlining the workflow.
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High-Shear Turbo Emulsification: The heart of the system is a high-speed homogenizing head that subjects materials to intense hydraulic shear forces. This action instantly disperses and emulsifies the mixture, resulting in a product that is exceptionally fine, stable, and uniform, with a very narrow particle size distribution.
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Vacuum Operation for Superior Quality: Operating under a vacuum is essential for deaerating the product during mixing. This removes bubbles that can compromise the stability, appearance, and efficacy of sterile pharmaceuticals, leading to a denser, more professional end product.
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Fully Automated PLC Control: The entire production process is managed by a modern PLC and touch-screen interface. This allows for recipe storage, precise control over all parameters (speed, temperature, vacuum, time), and full data logging for complete batch traceability and validation in a cGMP environment.
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Hygienic cGMP Design: Constructed from high-purity AISI 316L stainless steel with electropolished interior surfaces (e.g., Ra ≤ 0.4 µm). The system is designed for easy cleaning, often supporting Clean-in-Place (CIP) and Sterilize-in-Place (SIP) protocols, with no dead legs to facilitate validation.
Built for Global Pharmaceutical Market Compliance
The V-1000’s design, documentation, and material traceability are tailored to help you meet and exceed international regulatory standards, including cGMP, FDA, and EMA guidelines.
Technical Specifications
| Parameter | Specification |
|---|---|
| Total System Capacity | V-1000 (Approx. 1000L) |
| Main Emulsifier Power | ~15 kW |
| Homogenizer Speed Range | 0-3500 rpm |
| Anchor Stirrer Power | ~4 kW |
| Vacuum Level | Final pressure in mBar |
| Heating/Cooling System | Jacketed vessels with temperature control |
| Control System | PLC with Touchscreen HMI |
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
