Description
Integrated Processing for Complex Formulations
The V-1000 represents a complete solution for demanding production processes. The triple-tank design allows for precise, temperature-controlled preparation of different phases in a contamination-free environment before they are transferred into the main emulsification vessel. The combined action of the turbo emulsifier and lifting homogenizer subjects the product to intense hydraulic shear, resulting in an exceptionally fine and stable particle size distribution, which is critical for product quality and shelf life.
Key Technical Specifications & Operational Advantages
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Triple-Tank System: Includes a main emulsifying pot and two auxiliary tanks (e.g., for water and oil phases), enabling sequential, closed-loop processing that streamlines workflow and prevents cross-contamination.
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Lifting Homogenizer System: The homogenizer head can be raised and lowered, which is crucial for easy cleaning, maintenance, and inspection. This ensures strict hygiene protocols are met and reduces downtime between batches.
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High-Shear Emulsification: The system utilizes a high-shear, rotor-stator mechanism to ensure rapid and uniform homogenization, de-agglomeration, and particle size reduction, leading to superior product consistency and stability .
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Vacuum Operation: The system can operate under a vacuum for deaeration, preventing oxidation and removing entrapped air for a denser, more professional end product.
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Hygienic GMP Design: Constructed from high-purity stainless steel (AISI 304 or 316L) with electropolished interior surfaces. The design supports easy cleaning and complies with Good Manufacturing Practice standards .
Built for Compliance and Global Market Excellence
The emulsifier’s design, focusing on cleanability and the use of compliant materials, supports adherence to international regulatory standards.
Technical Specifications
| Parameter | Specification |
|---|---|
| Total System Capacity | V-1000 |
| Working Capacity | 100-1000 L |
| Homogenizer Power | 15-22 kW |
| Homogenizer Speed | 0-3000 rpm |
| Agitator Power | 4-7.5 kW |
| Heating Power | 60 kW (Electrical) |
| Limit Vacuum | -0.09 MPa |
| Material of Construction | Stainless Steel AISI 304 / 316L |
📜 Schedule virtual airflow visualization test.
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🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
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📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
