Description
Integrated Processing for Complex Formulations
The V-1000 represents a complete solution for demanding production processes. The triple-tank design allows for precise, temperature-controlled preparation of different phases in a contamination-free environment before they are transferred into the main emulsification vessel. The combined action of the turbo emulsifier and bottom homogenizer subjects the product to intense hydraulic shear, resulting in an exceptionally fine and stable particle size distribution, which is critical for product quality and shelf life .
Key Technical Specifications & Operational Advantages
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Triple-Tank System: Includes a main emulsifying pot and auxiliary tanks (e.g., for water and oil phases), enabling sequential, closed-loop processing that streamlines workflow and prevents cross-contamination .
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Dual Homogenization System: Features a turbo emulsifier for high-speed mixing and a bottom-mounted high-shear homogenizer (0-3300 RPM) for intense particle size reduction and deagglomeration, ensuring a perfectly homogeneous product with no dead ends .
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Vacuum Operation: The system operates under a vacuum (e.g., limit vacuum of -0.09 MPa) to deaerate the product during mixing, preventing oxidation and removing entrapped air for a denser, more professional end product .
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Fully Automated Control: Managed by an advanced PLC control system for recipe storage, precise parameter control (speed, temperature, vacuum), and continuous data logging for full batch traceability and validation .
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Hygienic GMP Design: Constructed from high-purity stainless steel (SUS 304 or 316L) with electropolished interior surfaces. The design supports easy cleaning and complies with Good Manufacturing Practice standards .
Built for Compliance and Global Market Excellence
The emulsifier’s design, focusing on cleanability, automation, and the use of compliant materials, supports adherence to international regulatory standards.
Technical Specifications
| Parameter | Specification |
|---|---|
| Total System Capacity | V-1000 |
| Working Capacity | 1000 L |
| Homogenizer Power | 15 kW |
| Homogenizer Speed | 0-3300 rpm |
| Agitator Power | 7.5 kW |
| Agitator Speed | 0-52 rpm |
| Vacuum Pump Power | 5.5 kW |
| Limit Vacuum | -0.09 MPa |
| Heating Power | 60 kW (Electrical) / 28 (Steam) |
| Material of Construction | Stainless Steel SUS304 / 316L |
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📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
