LR-100 Universal Filling and Capping Monoblock with Peristaltic Dosing Heads for Syrups and Alcohol

LR-100 Universal Filling and Capping Monoblock with Peristaltic Dosing Heads for Syrups and Alcohol

One Machine for Multiple Markets. The LR-100 Universal Monoblock is a highly adaptable automated system designed for efficient packaging of a wide range of liquid to medium-viscosity products. It combines twin peristaltic dosing heads for precise, sanitary filling with an integrated vibratory orienter for automated cap feeding. This configuration makes it exceptionally suitable for handling food-grade syrups, alcoholic beverages, pharmaceutical preparations, and cosmetic products with high accuracy and minimal risk of cross-contamination. Elevate your production for diverse product lines with this reliable, GMP-conscious solution. Request a free efficiency audit for your line.

Description

Hybrid Automation for Food, Pharma, and Cosmetic Liquids

This LR-100 variant is engineered as a versatile workhorse for producers operating in multiple sectors or with diverse product portfolios. The system provides a balanced level of automation, featuring a vibratory bowl feeder that orients and supplies screw caps, streamlining the operator’s role. The core filling operation is handled by two high-precision peristaltic pumps, which ensure the product only contacts disposable tubing. This is crucial for maintaining purity when switching between different products like flavored syrups and high-grade alcohol, or for adhering to hygienic standards in pharmaceutical and cosmetic filling.

Technical Specifications & Integrated Feeding

  • Machine Type: Universal, rotary filling and capping monoblock.

  • Automation Level: Semi-automatic to automatic with integrated part feeding.

  • Key Components: One vibratory cap orienter, two peristaltic pump dosing heads, filling and capping stations.

  • Capping: Combines functions for placing and tightening screw-type plastic caps.

  • Container Compatibility: Wide range of plastic and glass bottles/vials of various volumes, shapes, and diameters.

  • Product Range: Optimized for liquid to medium-viscosity products (e.g., syrups, alcohol, lotions, oral solutions).

  • Construction: GMP-ready design with 316L stainless steel contact parts.

Broad Applications from Kitchen to Clinic

This machine’s universal design supports packaging across key industries:

  • Food & Beverage: Pouring syrups, cordials, sauce bases, alcoholic spirit samplers, edible oils, and vinegar.

  • Pharmaceuticals: Cough syrups, oral liquid suspensions, tonics, herbal extracts, and medicinal alcohols.

  • Cosmetics & Personal Care: Lotions, liquid soaps, hair serums, toners, and pre-mixed products.

  • Chemical & Industrial: Additives, solvents, and sample-sized chemical products.

Hygienic Design & Global Service Framework

We deliver a machine built for compliance and backed by worldwide support.

  • Built for Safe Production: GMP-ready construction with 316L stainless steel and CIP/SIP capabilities ensures suitability for food and pharmaceutical applications. Complies with CE, EAC, and ISO 9001.

  • Reliability You Can Trust: Includes a 24-month performance guarantee, full IQ/OQ/PQ validation support, and 24/7 remote monitoring.

  • Localized Worldwide Support: Expert service and rapid parts supply are ensured through our hubs in Dubai (MENA), Hanoi (Southeast Asia), and Lagos (Africa).

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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