Description
A Complete, Compact Line for Complex Dropper-Bottle Packaging
This advanced LR-100 setup is engineered as a start-to-finish solution, automating the entire process from empty vial handling to sealed product. The input accumulation table allows for organized batch feeding, streamlining the operator’s workflow. The system then automates the precise insertion of dropper plugs (dropper inserts) and the secure application of screw-on plastic overcaps, a dual-closure process essential for leak-proof, user-friendly packaging of liquids meant for controlled dispensing. All filling is handled with the hygiene and precision of dual peristaltic pumps, ensuring product integrity for sensitive formulations.
Technical Specifications & Integrated Line Design
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Machine Type: Universal, automated rotary filling and capping monoblock line.
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Line Configuration: Input accumulation table, vibratory bowl feeder, two peristaltic pump heads, dropper plug insertion head, screw capping head.
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Primary Function: Complete automation for filling and applying two-part closures (dropper plug + screw cap).
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Container & Closure: Small PET plastic bottles/vials with dropper plugs and screw-on overcaps.
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Product Compatibility: Liquid to medium-viscosity products: e-liquids, chemical reagents, oils, serums.
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Key Benefit: Eliminates multiple manual stations by integrating the entire dropper-bottle packaging process.
Versatile Applications for Modern Niches
This integrated line is perfectly suited for growing and specialized markets:
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E-Liquids & Vaping: Nicotine-containing VAPE liquids, flavor concentrates, and CBD vape oils.
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Laboratory & Diagnostics: Chemical reagents, buffer solutions, standards, and sample preparations in small vials.
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Cosmetics & Aromatherapy: Essential oils, cosmetic carrier oils, facial serums, castor oil, lemongrass oil.
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Pharmaceuticals: Herbal tinctures, apothecary extracts, and sample-sized liquid preparations.
Production-Ready & Globally Supported
We deliver not just a machine, but a production-ready cell with full support.
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Turnkey Operation: The integrated design means faster setup and validation. GMP-ready with 316L stainless steel and CIP/SIP.
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Compliance & Assurance: Complies with CE, EAC, and ISO 9001. Backed by a 24-month performance guarantee and full IQ/OQ/PQ support.
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Global Service Network: Ensure rapid commissioning and minimal downtime with support from our hubs in Dubai (MENA), Hanoi (Southeast Asia), and Lagos (Africa).
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
