Description

The Dedicated Solution for «Cheburashka» Bottle Production

The LR-400 Semi-Automatic Monoblock is expertly configured to meet the specific needs of beverage producers utilizing the distinctive «Cheburashka» glass bottle. This bottle format, beloved for its sturdy handle and traditional appeal in many Eastern European, CIS, and international niche markets, requires reliable and precise packaging machinery. This LR-400 variant provides a turnkey solution, ensuring that brands can deliver their lemonade, soda, and other carbonated drinks with consistent quality, perfect carbonation, and the secure seal that consumers expect. It represents a smart investment for businesses targeting regional tastes with authentic packaging.

How the Semi-Automatic Monoblock Works

The machine follows an efficient, integrated sequence:

1. Bottle Rinsing: The operator places empty «Cheburashka» bottles at the infeed. Each bottle enters the integrated rinsing module, where a jet of clean water or air removes any dust or residues, ensuring hygienic filling.

2. Precision Isobaric Filling: The clean bottle is manually positioned under the isobaric filling head. This critical technology gently pressurizes the bottle with CO₂ before and during filling, which prevents the loss of carbonation and minimizes foam. This guarantees that every bottle of lemonade or soda is perfectly fizzy.

3. Automatic Crown Capping: The filled bottle is moved to the capping station. A standard 26mm or 29mm aluminum crown cap (crown cork) is automatically applied and crimped with precise force, creating a hermetic and tamper-evident seal that locks in freshness.

4. Output: The finished, sealed bottle is ready for labeling, pasteurization, or packaging.

Technical Specifications & Features

• Machine Type: Semi-Automatic 3-in-1 Monoblock (Rinsing + Isobaric Filling + Crown Capping).

• Operation: Operator-assisted loading/unloading with automated process cycles.

• Filling Technology: Isobaric (Counter-Pressure) Filling System – essential for quality carbonated beverages.

• Designed For: Classic «Cheburashka» glass bottles (typically 0.33L, 0.5L, 1L volumes with standard crown neck finish).

• Capping: Automatic crown cap sorting, orienting, and crimping.

• Speed: Approximately 200-600 bottles per hour (BPH), ideal for small-batch and medium-scale production.

• Construction: Durable frame with AISI 304 Stainless Steel contact parts for corrosion resistance and easy cleaning.

• Control: User-friendly PLC with simple interface for setting fill volume, pressure, and monitoring operation.

• Key Features: Compact footprint, low utility consumption, mechanical robustness, and quick changeover for different production runs.

Target Products: Lemonade, Soda, Beer, Cider

This monoblock is perfectly suited for a range of carbonated beverages commonly packaged in «Cheburashka» bottles:

• Non-Alcoholic: Traditional lemonade, carbonated soft drinks (CSD), kvass, sparkling fruit drinks.

• Alcoholic: Beer, cider, and other fermented sparkling beverages.

Your Partner for Regional Growth & Support

Choosing this LR-400 monoblock means more than buying a machine; it’s partnering with a supplier that understands regional production. We provide comprehensive support to ensure your success, including:

• Localized Configuration: The machine is pre-configured for the «Cheburashka» format, saving you setup time and engineering costs.

• Unmatched Support Network: As detailed on our page, we back our equipment with 24/7 multilingual technical support, local technicians in 18 countries, and region-specific spare parts inventories for minimal downtime.

• Compliance & Quality: Built with GMP-ready principles (316L SS options, CIP capability) and offered with certifications (CE, EAC) to facilitate market access.

• Growth-Oriented Services: From free production layout planning to on-site commissioning within 72 hours in key regions, we are committed to helping small and medium enterprises scale efficiently.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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