Description

Precision and Simplicity for Flexible Production

The LR-100 Semi-Automatic Carousel is designed for businesses requiring high accuracy without the complexity of a fully automated line. Its operator-assisted carousel (rotary table) allows for flexible handling of various bottle shapes and sizes. The highlight is the semi-automatic trigger capping head, which uses a four-roller mechanism to apply consistent torque with a simple trigger pull, ensuring secure seals every time. This setup is perfect for R&D labs, pilot plants, small-batch production, and sample packaging across cosmetics, diagnostics, and specialty chemicals.

Technical Specifications & Configuration

• Automation Level: Semi-Automatic (Operator loads/unloads bottles; machine fills and caps).

• Machine Type: Rotary Carousel (Turntable) with integrated filling and capping stations.

• Filling Principle: High-precision external peristaltic dosing pump. Product contacts only calibrated silicone tubing.

• Filling Heads: 1 external peristaltic pump head (standard).

• Capping Heads: 1 semi-automatic trigger capping head with a four-roller mechanism for applying plastic screw caps.

• Cap Handling: 1 vibratory bowl feeder for cap orientation and supply to the capping station.

• Construction: GMP-ready design with 316L Stainless Steel (SS) contact parts. Supports easy cleaning and product changeover.

• Control System: Simple, intuitive controls for setting fill volume and managing the process.

Compatible Products & Containers

• Products: Excellent for liquid to medium-viscosity products such as diagnostic reagents, buffer solutions, cosmetic serums and samples, essential oils, pharmaceutical liquids, and chemical samples.

• Containers: Designed for small to medium vials, bottles, and jars of various shapes. Ideal for containers requiring secure plastic screw-on caps.

Key Advantages for Growing Businesses

• Low-Cost Entry into Automation: Achieve precise, repeatable filling and professional capping without the investment in a full automatic line. Faster ROI for small batches.

• Gentle & Safe for Sensitive Products: Peristaltic filling ensures no contamination, no shear stress, and is perfect for sterile, corrosive, or precious fluids.

• Ergonomic & Easy to Use: The semi-automatic trigger capper reduces operator fatigue and ensures consistent cap tightening compared to manual methods.

• Future-Proof & Supported: Built with the same GMP-ready 316L stainless steel and backed by our global support guarantee: 24/7 multilingual help, regional spare parts (<24hr delivery in key areas), and voltage customization (110V-480V).

Optimize Your Sample and Small-Batch Packaging

Upgrade from slow, inconsistent manual filling and capping. Contact our specialists for a free consultation to see if the LR-100 Semi-Automatic Carousel is the right fit for your lab or production needs. We can configure the perfect solution for your specific bottles and products.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!