Description

Complete Aseptic Fill-Finish for Parenteral Vials

This LR-100 configuration is a dedicated fill-finish workhorse for the pharmaceutical industry. It automates the sequential and critical processes required to seal sterile liquid drug product into its primary container. The system integrates high-precision peristaltic filling with stopper insertion and aluminum cap crimping into one seamless, rotary operation. The use of Flip-Off caps provides a tamper-evident, hermetic seal essential for maintaining sterility and patient safety. With built-in input and output accumulation systems, it ensures smooth vial handling, making it ideal for integration into restricted access barrier systems (RABS) or isolators in Grade A/B cleanrooms.

Technical Specifications: Integrated Vial Processing

• Machine Type: Automatic, rotary filling and sealing machine (fill-finish monoblock).

• Core Function: Liquid filling, rubber stopper insertion, and aluminum Flip-Off cap crimping (roll-on).

• Filling Technology: Two high-precision peristaltic pump dosing heads.

• Material Handling: Built-in disc-type input accumulation table and output tray.

• Closure System: Stopper insertion head for rubber stoppers and a crimping/roll-on sealing head for smooth aluminum Flip-Off caps.

• Container & Closure: Small glass vials (penicillin/insulin type) with rubber stoppers and aluminum Flip-Off caps.

• Environment: Designed for aseptic processing in controlled environments.

Designed for Sterile Injectable Packaging

This machine is the production backbone for a critical class of pharmaceuticals:

• Sterile Injectables & Vaccines: Lyophilized (freeze-dried) products, vaccines, antibiotics, and small-volume parenteral (SVP) drugs.

• Biologics & Advanced Therapies: Monoclonal antibodies, peptides, insulin, hormone therapies, and other sensitive biologics.

• Diagnostic & Contrast Agents: Injectable reagents and imaging chemicals packaged in vials.

• Ophthalmic & Specialized Solutions: Sterile solutions for ocular or other specialized delivery.

Validation-Ready for Global Pharma Standards

We provide the technological foundation for compliance in the world’s most stringent markets.

• Aseptic & GMP by Design: Constructed with 316L stainless steel, full CIP/SIP capabilities, and a design that supports validation per GMP, FDA, and EU Annex 1 guidelines.

• Complete Compliance: Complies with CE, EAC, and ISO 9001 standards.

• Global Pharmaceutical Support: Includes comprehensive IQ/OQ/PQ documentation, 24/7 remote monitoring, and a 24-month performance guarantee. Supported by specialized pharma teams from hubs in Dubai (MENA), Hanoi (Southeast Asia), and Lagos (Africa).

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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