Description
End-to-End Automation for Aseptic & Diagnostic Packaging
This LR-100 configuration represents a significant leap in automation, designed to minimize human intervention in sterile production environments. The system integrates multiple automated stations: vibratory bowl feeders meticulously orient and feed both the HDPE bottles with dropper inserts and the screw-on PET caps. The bottles are then indexed through two high-precision peristaltic filling heads that ensure accurate, sterile dosing without product contact. Finally, dual capping spindles securely apply the caps, and the finished containers are discharged via a belt conveyor, creating a closed, continuous, and efficient packaging line ideal for cleanroom applications.
Technical Specifications & Robotic Integration
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Machine Type: Fully automated, robotic rotary filling and capping monoblock.
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Automation Core: Two vibratory orienter systems (for caps and bottles), output belt conveyor.
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Filling Technology: Two independent peristaltic pump dosing heads with calibrated silicone tubing.
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Capping Technology: Two spindle capping heads for screw-type plastic caps.
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Container & Closure: Small HDPE bottles with integrated dropper inserts and screw-on PET overcaps.
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Key Benefit: Complete line automation from empty bottle feeding to sealed product discharge, maximizing sterility and output.
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Construction: Fully GMP-ready with 316L stainless steel contact parts and validated CIP/SIP capabilities.
Pharmaceutical & Diagnostic Applications
This robotic monoblock is the definitive solution for sensitive, small-volume sterile packaging:
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Pharmaceuticals & Ophthalmology: Prescription and OTC eye drops, nasal sprays, sterile unit-dose solutions.
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In-Vitro Diagnostics (IVD): Liquid reagents, assay buffers, calibration standards, sample collection media.
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E-Liquids & Vaping: Nicotine-containing VAPE liquids and related concentrates requiring precise, hygienic filling.
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Advanced Cosmetics: Sterile cosmetic ampoules, sensitive serums, and sample products.
Sterility Assurance & Global Compliance Support
We provide the technology and backing for mission-critical, compliant manufacturing worldwide.
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Sterility by Design: The closed peristaltic system and automated handling drastically reduce contamination risks. GMP-ready design supports Grade A/C cleanroom requirements.
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Full Compliance Framework: Machine meets GMP, CE, EAC, and ISO 9001 standards. ATEX option available for solvent-based products.
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Global Validation & Support: Includes IQ/OQ/PQ validation packages, 24/7 remote monitoring, and a 24-month performance guarantee. Supported locally from hubs in Dubai, Hanoi, and Lagos.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
