LR-200 High-Speed Piston Monoblock for Antiseptics, Sanitizers & Chemical Liquids

LR-200 High-Speed Piston Monoblock for Antiseptics, Sanitizers & Chemical Liquids

Engineered for efficient production of disinfectants and cleaning agents, this LR-200 monoblock features six AISI 316L stainless steel piston cylinders for rapid, accurate filling of alcohol-based hand sanitizers, antiseptic solutions, and liquid chemical products into plastic (PET/HDPE) bottles. The integrated rotary system combines high-speed volumetric filling with automatic screw capping, creating a compact and reliable production cell ideal for contract manufacturers and brands in the fast-moving consumer goods (FMCG) chemical sector.

Description

Rapid, Reliable Bottling for Essential Hygiene Products

Meet fluctuating demand for essential hygiene products with consistent, high-output packaging. This LR-200 configuration is optimized for chemicals, featuring a corrosion-resistant 316L fluid path suitable for aggressive ingredients like high-concentration alcohol. The six-piston design significantly increases throughput over standard models, making it a cost-effective solution for scaling production of hand sanitizers, surface disinfectants, antiseptic wipes solution, and industrial cleaning fluids.

Key Features & Operational Benefits

  • High-Capacity Six-Piston Design: Six independent AISI 316L piston cylinders enable faster cycle times and higher output compared to 2 or 4-head models, maximizing production capacity.

  • Chemical-Resistant Construction: All product contact surfaces use AISI 316L Stainless Steel, which offers superior resistance to corrosion from alcohol, oxidizing agents, and chloride solutions found in many sanitizers and disinfectants.

  • Fast, Integrated Operation: The rotary monoblock performs filling and screw capping in a synchronized sequence, minimizing downtime and maximizing line efficiency for high-volume runs.

  • Accurate Volumetric Dosing: Positive displacement piston technology ensures precise fill volume control (±1%), reducing product giveaway and ensuring label claim compliance, which is critical for regulated antiseptics.

  • Easy Cleandown & Compliance: The sanitary design supports efficient Clean-in-Place (CIP) procedures. The machine is built to support GMP, ISO 9001, and CE/EAC standards, with optional ATEX ratings for handling flammable solvents.

Technical Specifications: LR-200 for Antiseptics & Sanitizers

Feature Specification
Machine Type Rotary (Carousel) Monoblock Filler & Capper
Filling Technology Volumetric Piston Dosing (6 cylinders)
Piston Material AISI 316L Stainless Steel (Chemical Resistant)
Target Products Hand Sanitizers (Alcohol-based), Antiseptic Solutions, Disinfectants, Liquid Soaps, Chemical Cleaners
Primary Container Plastic Bottles (PET, HDPE)
Cap Type Plastic Screw Caps (e.g., flip-top, pump dispensers)
Cap Handling Vibratory Cap Orienter & Sorter
Key Advantage Higher Throughput Configuration
Compliance (Standard) GMP-ready, CIP-capable, CE/EAC, ISO 9001
Special Options ATEX-rated version for flammable liquids (high-proof alcohol)

Global Support for FMCG & Chemical Producers

  • Rapid Deployment: Designed for quick installation and commissioning, with support hubs in Dubai, Hanoi, and Lagos to facilitate fast market entry.

  • High-Uptime Design: Built for continuous runs with easy-access maintenance and region-specific spare parts kits for less than 24-hour delivery in key areas.

  • Output Guarantee: Comes with a 24-month performance guarantee and a free efficiency audit promising a 15% output improvement.

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

YouTube Video

VK Video

Still have questions? ```

Didn't find what you were looking for?

Describe your requirements, and we will prepare a comprehensive solution tailored to your needs and budget.

Get a proposal →
```

Order Equipment

Layout Design

Get a Leasing Offer

What equipment are you interested in?

Select one or more categories of interest

Which equipment are you interested in?

Describe your requirements

Do you have an existing production facility?
Select your industry

Enter your contact details