LR-200 Rotary Piston Monoblock for Foaming Liquids & Pastes

The LR-200 Foam-Control Monoblock is engineered to master the challenge of filling foaming, aerated, and viscous products like shampoos, conditioners, beer, liquid soaps, and detergents. Its positive-displacement piston dosing system minimizes air entrapment and provides accurate, consistent fills where gravity or overflow fillers fail. Equipped with four AISI 316L stainless steel pistons, an integrated vibratory cap sorter, and a screw capping head, this all-in-one unit ensures reliable production for cosmetics, food, and chemical industries.

Description

Conquer Foam, Ensure Accuracy and Consistency

Foam is the enemy of precision in filling. The LR-200 is specifically configured to defeat it. The sealed, volumetric action of the piston cylinders displaces product without turbulence, dramatically reducing foam generation and ensuring that every bottle receives the exact, paid-for volume of product. This eliminates costly overfills and underfills, maximizing your yield and profitability when packaging challenging liquids.

Key Features & Operational Benefits

  • Foam-Control Piston Technology: Four 316L stainless steel piston cylinders provide gentle, positive-displacement filling that minimizes aeration and foam formation in sensitive products.

  • Versatile for Challenging Formulations: Expertly handles a wide range of foaming, viscous, and shear-sensitive products including shampoos, liquid soaps, beers, ciders, dairy products, sauces, pastes, and chemical foams.

  • Integrated Monoblock Design: Combines filling and screw capping in a single, compact rotary machine. This reduces floor space, simplifies operation, and maintains hygienic integrity by minimizing open transfers.

  • Robust & Sanitary Construction: Features AISI 316L Stainless Steel on all wetted parts. The design supports easy cleaning and is built to meet GMP, ISO 9001, and CE/EAC standards for cross-industry use.

  • Reliable Cap Handling: Includes a vibratory cap orienter and a precision screw-capping head to ensure secure, tamper-evident seals on plastic caps.

Technical Specifications: LR-200 for Foaming Products

Feature Specification
Machine Type Rotary (Carousel) Monoblock Filler & Capper
Filling Technology Volumetric Piston Dosing (4 cylinders)
Piston Material AISI 316L Stainless Steel
Key Product Challenge Foaming, Aerated, and Viscous Liquids
Suitable Container Types Plastic (PET, HDPE) & Glass Bottles, Jars
Cap Type Plastic Screw Caps
Cap Handling Vibratory Cap Orienter & Sorter
Primary Applications Shampoos/Conditioners, Liquid Soaps/Detergents, Beer/Cider, Dairy Products, Sauces, Chemical Foams
Compliance (Standard) GMP-ready, CIP-capable, CE/EAC, ISO 9001
Voltage Customization Available (110V, 220V, 380V, 480V)

Global Support for Fast-Moving Consumer Goods (FMCG)

Designed for high-uptime production environments:

  • Rapid Problem-Solving: Direct engineering support and 24/7 multilingual remote monitoring to keep your line running.

  • Localized Spare Parts: Region-specific spare parts kits ensure <24-hour delivery for critical components in key markets across Africa, SE Asia, and MENA.

  • Performance Guaranteed: Backed by a 24-month performance guarantee and a free efficiency audit with a 15% output improvement guarantee.

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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