LR-200 Rotary Piston Monoblock Filler & Capper for Beverages

The LR-200 is a high-performance rotary piston monoblock designed for the precise filling and screw-capping of beer, kvass, carbonated soft drinks, and other liquid or viscous food products. Its volumetric piston dosing system ensures accurate fill volumes (±0.5-1%) and excellent control of foaming beverages. Capable of handling plastic (PET) or glass bottles from 200ml to 2000ml, this integrated machine combines a vibratory cap sorter and a twist capping head into one compact, efficient unit, perfect for growing beverage producers.

Description

Precision Filling for Demanding Beverages

Engineered specifically for the challenges of beverage bottling, the LR-200 Rotary Piston Monoblock delivers consistent performance where it matters most. The stainless steel piston dosing system provides positive displacement, guaranteeing accurate volume control regardless of product viscosity—from thin, carbonated drinks to thicker, more viscous products like certain kvass or dairy-based beverages. This technology minimizes product waste and ensures every bottle meets your exact specifications.

Key Features & Operational Benefits

  • Integrated Monoblock Design: Combines filling and capping in one footprint, saving floor space, reducing transfer points, and simplifying operation.

  • Piston Dosing Technology: Two stainless steel piston cylinders with check valves ensure high-fill accuracy (±0.5-1%) and are ideal for controlling foam in beer and carbonated drinks.

  • Versatile Production Tool: Handles a wide range of liquid and semi-liquid products, including beer, kvass, carbonated beverages, juices, sauces, and chemical products in plastic or glass containers.

  • Robust & Sanitary Construction: Features 316L Stainless Steel on all product contact surfaces. The design supports Clean-in-Place (CIP) procedures and is built to meet GMP, ISO 9001, and CE/EAC standards.

  • Simple Operation & Quick Changeover: User-friendly controls and easy adjustment mechanisms allow for fast bottle format changes, maximizing your production uptime.

Technical Specifications: LR-200 Piston Monoblock

Feature Specification
Machine Type Rotary (Carousel) Monoblock Filler & Capper
Filling Technology Volumetric Piston Dosing (2 cylinders)
Filling Volume Range 200 ml – 2000 ml
Suitable Container Types Plastic (PET) & Glass Bottles
Cap Type Plastic Screw Caps
Cap Handling Vibratory Cap Orienter & Sorter
Primary Applications Beer, Kvass, Carbonated Drinks, Juices, Viscous Food & Chemical Liquids
Construction (Contact Parts) 316L Stainless Steel
Compliance (Standard) GMP-ready, CIP-capable, CE/EAC, ISO 9001
Voltage Customization Available (110V, 220V, 380V, 480V)

Global Support for Growth Markets

We engineer our machines for reliability in your local environment. The LR-200 comes with:

  • Rapid Regional Support: Service hubs in Dubai (MENA), Hanoi (SE Asia), and Lagos (Africa) enable on-site commissioning within 72 hours in key regions.

  • Localized Assistance: 24/7 multilingual remote support (EN/RU/AR/ES) and region-specific spare parts kits for minimal downtime.

  • Guaranteed Performance: Backed by a 24-month performance guarantee and free line configuration analysis to validate your throughput.

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.
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