Description

Sterile Fill-Finish with Integrated Primary Container Labeling

Designed for seamless integration into advanced aseptic processing lines, this LR-100 variant addresses two critical needs: contaminant-free filling and instant product identification. The use of externally mounted peristaltic dosing pumps allows for superior cleanability, reduces the machine’s footprint in the critical zone, and simplifies tubing changes—key advantages in sterile manufacturing. The filled and stoppered vials are then immediately processed by a linear (inline) label applicator, which securely applies pressure-sensitive labels with batch codes, expiry dates, and product information. This integrated «fill-label» cell supports GMP data integrity requirements by ensuring the right label is applied to the right product without manual handling delays.

Technical Specifications: Hygienic External Dosing & Labeling

• Machine Type: Automatic, integrated filling and labeling monoblock for sterile processing.

• Core Configuration: External peristaltic dosing system coupled with an integrated linear label applicator.

• Filling Technology: Peristaltic dosing heads mounted externally for easy access and maintenance.

• Labeling Technology: Linear (inline) pressure-sensitive label applicator for glass vials.

• Primary Application: Sterile filling of medicinal and veterinary liquid preparations.

• Container Compatibility: Glass vials (e.g., penicillin, insulin-type vials).

• Key Benefit: Combines a hygienic filling method with direct primary packaging labeling, minimizing intervention.

Designed for Regulated Sterile Production

This system is a cornerstone for compliant manufacturing in highly regulated fields:

• Pharmaceuticals: Sterile injectables, lyophilized drug diluents, vaccines, ophthalmic solutions in vials.

• Biotechnology: Sterile biologics, monoclonal antibodies, cell therapy media.

• Veterinary Medicine: Sterile injectable antibiotics, vaccines, and treatments for animal health.

• Advanced Therapies: Small-batch sterile products for clinical trials or specialized treatments.

Compliance & Traceability Assurance

We provide the validated technology to meet stringent global standards for sterile products.

• Sterility by Design: The external pump design and GMP-ready 316L stainless steel construction support CIP/SIP and reduce contamination risks in critical zones.

• Built-in Traceability: The integrated linear labeler is essential for applying unique identifiers, supporting serialization requirements, and ensuring full track-and-trace capability from the start of the packaging process.

• Global Validation Support: The system is designed to support IQ/OQ/PQ validation, is compliant with CE, EAC, and ISO 9001, and is backed by our pharmaceutical-focused support hubs in Dubai, Hanoi, and Lagos.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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