LR-100 Monoblock for Filling and Capping with Peristaltic Doser for PET Bottles with Plug and Cap

LR-100 Monoblock for Filling and Capping with Peristaltic Doser for PET Bottles with Plug and Cap

Efficient Packaging for Precision-Dose Products. The LR-100 monoblock is configured for high-efficiency filling and capping of small HDPE bottles with integrated dropper inserts and screw caps. Utilizing twin peristaltic dosing heads and automated vibratory orienters, it ensures fast, accurate, and contamination-free processing of sensitive liquids. This system is ideally suited for ophthalmic solutions (eye drops), chemical reagents, nicotine-containing e-liquids (VAPE), and other products where precise dosing and secure, user-friendly closures are critical. Enhance your production line for these specialized markets. Request a free product compatibility test.

Description

Dual-Head Precision for Sensitive Dropper-Bottle Applications

This LR-100 configuration is engineered as a productive and reliable solution for packaging liquids destined for controlled, drop-by-drop application. The system leverages two independent peristaltic pump dosing heads to double throughput while maintaining the closed-system hygiene that prevents cross-contamination. Integrated vibratory bowl feeders automatically orient and supply the screw caps, streamlining the operation. It is specifically designed to handle small HDPE bottles that are sealed with a two-part closure: a dropper plug (dropper insert) for controlled dispensing and an overlying screw-on PET cap for security and tamper evidence.

Technical Specifications & Automated Handling

  • Machine Type: Automatic, rotary filling and capping monoblock.

  • Productivity Feature: Two peristaltic pump dosing heads for increased output.

  • Automation: Vibratory cap orienters for automated cap feeding.

  • Closure System: Applies screw-type plastic caps over bottles with pre-inserted dropper plugs.

  • Container & Closure: Small HDPE bottles with dropper plugs and screw-on PET overcaps.

  • Primary Applications: Eye drops, chemical reagents, e-liquids (VAPE), and similar medium-viscosity products.

  • Construction: GMP-ready design with 316L stainless steel contact parts.

Targeted for Pharma, Chemical & VAPE Markets

This monoblock serves as a core packaging asset for several growing, precision-focused industries:

  • Pharmaceuticals & Ophthalmology: Prescription and OTC eye drops, nasal sprays, and other sterile unit-dose liquids.

  • Laboratory & Chemistry: Chemical reagents, buffer solutions, standards, and analytical samples.

  • E-Liquids & Vaping: Nicotine-containing VAPE liquids, flavor bases, and CBD vape oils.

  • Cosmetics & Essential Oils: Premium serums, essential oil blends, and other dropper-applied products.

Hygienic Build & Global Support

We provide robust, compliant equipment with the support network to ensure your success in target growth markets.

  • Built for Product Integrity: The peristaltic pump system ensures product only contacts disposable tubing. GMP-ready 316L stainless steel construction supports hygienic production standards.

  • Compliance Ready: Complies with CE, EAC, and ISO 9001 standards. ATEX options are available for volatile solvents.

  • Global Support Promise: Includes a 24-month performance guarantee, 24/7 remote monitoring, and local assistance from our service hubs in Dubai (MENA), Hanoi (Southeast Asia), and Lagos (Africa).

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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