Monoblock Ampoule Filling Machine with Six Piston Dispensers and Gas Burners — Model A-50

Monoblock Ampoule Filling Machine with Six Piston Dispensers and Gas Burners — Model A-50

The A-50 Monoblock is a high-performance, integrated system for precision filling and hermetic sealing of glass ampoules. Featuring six high-accuracy piston dispensers and reliable gas burners, it is engineered for high-speed production in sterile environments. This machine is ideal for pharmaceutical injectables, vaccines, and sensitive biologics, ensuring product integrity and compliance with GMP standards.

Description

Key Features/Benefits

  • Six Precision Piston Dispensers: Ensure accurate and repeatable dosing for a wide range of liquid viscosities, from aqueous solutions to suspensions.

  • Integrated Gas Burner Sealing: Provides reliable, hermetic seals on glass ampoules to guarantee sterility until point of use.

  • High-Speed Monoblock Design: Combines filling and sealing in a single automated unit for efficient workflow and maximum throughput.

  • Robust GMP Construction: Manufactured with high-grade stainless steel (AISI 304/316L), featuring cleanline design for easy sterilization and validation.

  • «No Ampoule, No Fill» Technology: Sensors prevent product discharge unless an ampoule is present, eliminating waste and maintaining cleanliness.

Primary Product Description

Engineered for High-Throughput Sterile Production
The A-50 Monoblock is designed to meet the demanding requirements of modern pharmaceutical fill-and-finish operations. The six-station piston filling system allows for rapid, simultaneous dosing, significantly increasing output for large batch production. The integrated gas burner system ensures each ampoule is hermetically sealed in a controlled, sterile manner, making it a complete solution for injectable drugs, vaccines, diagnostics, and biotech solutions .

Technical Specifications & Performance

  • Machine Type: Automatic Ampoule Filling and Sealing Monoblock.

  • Filling System: 6-Station Precision Piston Dispensers.

  • Sealing Method: High-temperature Gas Burners (oxygen/propane).

  • Production Speed: Engineered for high-output; specific rate depends on ampoule size and configuration.

  • Ampoule Compatibility: Handles standard glass ampoules, typically from 1ml to 20ml.

  • Control System: Advanced PLC with user-friendly Touchscreen HMI for recipe management and process control.

Advantages of Piston Dispensers and Gas Sealing

  • Piston Dispenser Versatility: Ideal for handling products with varying viscosities and containing suspensions, unlike peristaltic pumps. They offer superior accuracy and are less prone to wear from abrasive formulations.

  • Proven Sealing Reliability: Gas burner sealing is a well-established, robust technology that creates a strong, tamper-evident glass-to-glass fusion, ensuring the highest level of package integrity .

Ideal Applications & Industries

  • Pharmaceutical: Injectable antibiotics, vaccines, hormones, and other sterile solutions.

  • Biotechnology: Sensitive biologicals, research reagents, and clinical trial materials.

  • Veterinary Medicine: Animal health injectables and vaccines.

  • Cosmetics & Skincare: High-purity serums and ampoule-based beauty products.

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

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✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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