Description

Engineered for High-Volume, Hygienic Packaging of Industrial Chemicals

The LR-400 High-Speed Gravity Monoblock is a robust solution designed for chemical manufacturers and fillers who prioritize throughput, operational safety, and hygiene. Its gravity-filling principle is perfectly suited for a vast array of free-flowing liquid chemicals, offering reliability and simplicity. The machine’s standout feature is its focus on washdown and containment, making it an ideal choice for facilities handling aggressive, toxic, or high-purity products where preventing residue buildup and operator exposure is critical.

Integrated Hygiene & Safety: Conveyor Washdown and Extraction System

This machine addresses two major concerns in chemical packaging: cleanliness and fume control.

• Conveyor Washdown System: An integrated cleaning system for the bottle conveyor allows for efficient rinsing and sanitization between production runs or during product changeovers. This minimizes the risk of cross-contamination, reduces manual cleaning labor, and supports compliance with stringent hygiene protocols.

• Overhead Filtration & Extraction: The unit is equipped with overhead filters and an extraction hood. This system captures vapors, aerosols, and potential airborne particles generated during the filling process, improving the plant’s air quality and providing a safer working environment for operators, especially when handling volatile or odorous chemicals.

Technical Specifications for Chemical and Toxic Product Filling

• Machine Type: Fully Automatic, High-Speed Rotary Monoblock (Gravity Filling + Capping).

• Filling Technology: Gravity-type rotary dosing system.

• Capping Technology: Rotary capping head with elevator-type cap orienter.

• Hygiene & Safety: Integrated conveyor washdown system and overhead filters with extraction.

• Product Compatibility: Aggressive, industrial, toxic, and standard liquid chemicals.

• Container Compatibility: HDPE (Polyethylene) containers, sizes from 100 ml to 2,000 ml (2L).

• Output Speed: Designed for high-speed, high-volume production lines.

• Construction: Heavy-duty, chemical-resistant design. All product contact parts are AISI 316L Stainless Steel.

• Compliance: GMP-ready design with CIP/SIP capabilities. ATEX options available for flammable solvents. Certifications include CE, EAC, ISO 9001.

Target Applications: A Comprehensive Range of Chemical Products

This versatile and rugged monoblock is built to package an extensive spectrum of chemical products:

• Household & Institutional Chemistry: Detergents, disinfectants, cleaners, degreasers.

• Automotive & Industrial Chemistry: Motor oils, antifreeze, brake fluids, industrial lubricants, solvents.

• Agricultural Chemistry (Agrochemicals): Liquid fertilizers, herbicides, pesticides, insecticides.

• Specialty & Hazardous Chemistry: Construction chemicals, toxic substances, ready-to-use formulations.

Built for Demanding Environments with Global Compliance & Support

The LR-400 is constructed to withstand the rigors of chemical manufacturing environments. Its corrosion-resistant 316L stainless steel construction and advanced hygiene features ensure durability and ease of maintenance. We support this robust machine with our global service pledge: 24/7 multilingual technical support, rapid spare parts delivery from regional hubs (Dubai, Hanoi, Lagos), and expert commissioning services. This comprehensive package ensures your chemical packaging line operates safely, efficiently, and in compliance with international standards.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!