Description

Efficient, Cost-Effective Filling for Industrial and Household Chemicals

The LR-400 Automatic Gravity Filling Monoblock is engineered as a workhorse for chemical filling operations that require robustness, simplicity, and high throughput. For producers of household cleaners, industrial degreasers, agricultural chemicals, and disinfectants—particularly in high-growth markets—this machine provides an optimal balance of performance and investment. Its straightforward design minimizes complexity and maintenance, making it an ideal choice for packaging aggressive and high-volume liquid products where sophisticated pressure filling is unnecessary.

Simple & Reliable: Gravity Filling Technology with Precision Capping

This monoblock operates on a gravity filling principle. Product flows from an elevated supply tank into the containers by force of gravity, controlled by precise dosing valves. This method is highly effective for non-viscous, non-aerated liquids and offers excellent reliability with low energy consumption. Paired with this is an integrated capping system featuring an elevator-type cap orienter that consistently feeds and positions large screw caps for canisters. The rotary capping head then applies each cap with defined torque, ensuring a leak-proof seal suitable for transport and storage.

Technical Specifications for Chemical Canister Packaging

• Machine Type: Fully Automatic Rotary Monoblock (Gravity Filling + Capping).

• Filling Technology: Gravity Filling System with rotary dosing valves.

• Capping Technology: Rotary capping head with integrated elevator-type cap orienter.

• Product Compatibility: Free-flowing liquid to low-viscosity chemicals. Ideal for aggressive, chlorine-containing, acidic, or alkaline products.

• Container Compatibility: Plastic canisters and jerrycans, standard sizes from 1 liter to 5 liters.

• Output Speed: Designed for high-volume production lines.

• Construction: Heavy-duty, corrosion-resistant design. All product contact parts are AISI 316L Stainless Steel or specially coated components to withstand aggressive chemicals.

• Control System: Robust PLC with HMI for controlling fill volume, speed, and capping torque, with simple recipe management.

• Key Features: Drip-free nozzles, easy-clean surfaces, safety guards, and compatibility with various cap types.

Target Products: Cleaning Agents, Disinfectants & Industrial Fluids

This monoblock is built to handle the demanding chemical sector:

• Household & Institutional Cleaning: Liquid soaps, dishwashing liquids, all-purpose cleaners, chlorine-based bleaches and disinfectants, floor cleaners.

• Automotive & Industrial: Engine degreasers, antifreeze, solvents, lubricants, detergents.

• Agricultural & Construction: Liquid fertilizers, pesticides, herbicides, construction chemicals.

Built for Durability and Supported by a Global Network

The LR-400 is constructed to thrive in harsh industrial environments. Its corrosion-resistant construction and GMP-ready hygiene design ensure long service life and easy maintenance. We support this durability with our global commitment: 24/7 multilingual technical support, local technicians in 18 countries, and region-specific spare parts kits for under 24-hour delivery. With certifications like CE, EAC, and ISO 9001, and options for ATEX-rated components for flammable solvents, we provide a reliable, supported packaging solution for chemical manufacturers worldwide.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!