Description

A Versatile, Mid-Range Solution for Multi-Industry Packaging

The LR-400 Automatic Gravity Filling Monoblock is engineered as a highly adaptable core for packaging lines that serve multiple sectors. For small to medium enterprises and contract packagers in growth markets who handle diverse products—from food sauces and automotive chemicals to cosmetic creams—this machine eliminates the need for multiple specialized fillers. Its design prioritizes quick changeover and ease of use, providing a cost-effective path to automated packaging that can grow with your business and product portfolio.

Reliable Gravity Filling and Precision Orbital Cap Sealing

This system operates on a proven gravity filling principle, where product flows from a supply tank into containers via precisely controlled valves. This method is exceptionally reliable, energy-efficient, and ideal for products that are not highly viscous or prone to foaming. The filling process is paired with a sophisticated capping system. An orbital disc-type cap orienter with an integrated elevator reliably singulates, orients, and feeds a consistent stream of caps—including screw caps, snap lids, and press-on tops—to the rotary capping head, which applies them with accurate, programmable torque.

Technical Specifications for Versatile Container Handling

• Machine Type: Fully Automatic Rotary Monoblock (Gravity Filling + Capping).

• Filling Technology: Gravity Filling System with rotary dosing valves.

• Capping Technology: Rotary capping head with orbital disc-type cap orienter and elevator feed.

• Product Compatibility: Free-flowing to medium-viscosity liquids and semi-liquids.

• Container Compatibility: Jars, pots, and medium-sized containers (typical volume range from 50ml to 5L) in glass, plastic, or composite materials.

• Output Speed: Designed for medium to high-volume production, offering a balance of speed and flexibility.

• Construction: Robust, multi-industry design. Product contact parts are AISI 304 or 316L Stainless Steel for corrosion resistance and easy cleaning.

• Control System: User-friendly PLC with HMI for controlling fill volume, line speed, and capping parameters, with basic recipe storage.

• Key Features: Quick-change tooling for different container formats, drip-free nozzles, and guarded safety systems.

Target Applications: A True Cross-Industry Workhorse

This monoblock’s strength lies in its broad applicability:

• Food & Beverage: Sauces (ketchup, mayonnaise), syrups, edible oils, dressings, liquid dairy, jams.

• Chemicals & Automotive: Liquid soaps, detergents, cleaners, antifreeze, motor oils, solvents.

• Cosmetics & Personal Care: Lotions, creams, gels, ointments, hair care products.

Built for Adaptability and Supported by a Global Network

Choosing the LR-400 means investing in operational flexibility. Its GMP-ready design and compliance with international certifications (CE, EAC) ensure it meets the baseline hygiene and safety standards for food, chemical, and cosmetic production. We reinforce this versatile machine with our global support promise: 24/7 multilingual technical support, rapid spare parts availability from regional hubs, and expert commissioning services to ensure you can quickly adapt your line to new products and market opportunities anywhere in the world.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!