Description

Achieve Full Automation with the Integrated LR-200 Monoblock

Move beyond semi-automation with the LR-200 Rotary Monoblock with Bottle Orientation System. This machine is engineered to transform disorganized plastic bottles and caps into perfectly filled, sealed, and ready-to-label products in one seamless process. By integrating a disc-type bottle unscrambler and a vibratory cap sorter, it removes the most labor-intensive steps from your packaging line, significantly boosting output and consistency while reducing operational costs. For manufacturers in Southeast Asia, Africa, the Middle East, and Eastern Europe, this represents a critical step towards competitive, scalable, and modern production.

Core Applications & Versatility

• Industries & Products: Perfect for cosmetics (creams, lotions, serums), personal care (shampoos, gels), food (sauces, edible oils, honey), chemicals (lubricants, adhesives, solvents), and pharmaceuticals (topical ointments).

• Container & Cap Compatibility: Handles a wide variety of plastic bottles and jars of different shapes and diameters. Designed for reliable application of standard plastic screw caps.

Key Features & Technical Advantages

• Integrated Disc-Type Bottle Unscrambler: Automatically orients and feeds bottles onto the conveyor, eliminating manual sorting and ensuring smooth, uninterrupted flow.

• High-Capacity 6-Piston Filler: Features six AISI 316L stainless steel piston cylinders for precise volumetric dosing of everything from free-flowing liquids to thick pastes, offering excellent speed and accuracy.

• Vibratory Cap Feeder & Capping Head: Automatically sorts, aligns, and feeds caps to a single spindle capping head, which applies them with consistent torque for a secure seal.

• Rotary (Carousel) Design: Provides a compact footprint with efficient, continuous-motion operation for filling and capping.

• GMP & Hygiene by Design: All product contact parts are AISI 316L stainless steel, and the design supports high hygiene standards, making it suitable for sensitive products.

Technical Specifications

Why This LR-200 is Ideal for Your Growth

• Maximized Productivity: Full automation from empty bottle to sealed product drastically increases line speed and reduces labor dependency.

• Built for Simplicity & Reliability: Designed for robust performance in diverse industrial environments with accessible service points.

• Global Support Network: Leverage our regional hubs in Dubai, Hanoi, and Lagos for rapid on-site commissioning (<72 hours), local spare parts inventory, and 24/7 multilingual technical support.

• Ready to Automate Your Packaging from Start to Finish?
  Our engineering team can provide a free, customized line layout for your specific bottles and production targets.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!