Description
Master Any Viscosity with the Versatile LR-200 Piston Monoblock
Stop juggling different machines for different product lines. The LR-200 Piston Monoblock is engineered to handle your entire portfolio with unmatched versatility. Whether you’re packaging free-flowing toners, viscous hair serums, foaming cleansers, or dense cosmetic pastes, this single rotary (carousel) system delivers consistent, portion-controlled fills and reliable capping. Designed with the operational challenges of high-growth markets in mind, it combines mechanical simplicity, GMP-ready hygiene, and low maintenance for maximum uptime and rapid return on investment in regions like Southeast Asia, Africa, and the Middle East.
Core Applications & Product Versatility
This machine is your universal tool for demanding products:
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Cosmetics & Personal Care: Liquid soaps, shower gels, creams, lotions, serums, hair masks, toothpastes, foaming products.
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Food & Beverage: Sauces, ketchup, mayonnaise, edible oils, honey, syrups, yogurt.
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Chemicals & Pharmaceuticals: Adhesives, lubricants, solvents, pastes, topical ointments, antiseptic gels.
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Container Compatibility: Handles glass and plastic bottles, jars, and flasks of various volumes and shapes. Compatible with standard plastic screw caps.
Key Features & Technical Advantages
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Dual-Piston Volumetric Dosing: Two independent AISI 316L stainless steel piston cylinders provide precise, repeatable fills for both small and medium batch sizes, minimizing product waste.
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Superior Viscosity Handling: The piston filling technology is ideal for products that challenge other filler types, from watery liquids to thick, non-flowing pastes and foaming formulations.
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Gentle Trigger-Type Capping Head: Features four polyurethane rollers that securely grip and screw on caps without scratching or damaging delicate containers, ensuring a perfect seal and premium appearance.
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Integrated Receiving Tank & Filling Head: Comes as a complete unit with a supply tank and filling nozzle, ready for easy integration into your workflow.
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Hygienic & Compliant Design: All product contact parts are made from AISI 316L stainless steel, supporting GMP standards and easy cleaning for product changeovers.
Technical Specifications
| Feature Category | Specification |
|---|---|
| Model | LR-200 Rotary Filling & Capping Monoblock |
| Machine Type | Rotary (Carousel) Monoblock |
| Filling Technology | Volumetric Piston Dosing |
| Number of Filling Heads | 2 (AISI 316L Stainless Steel) |
| Capping Technology | Trigger-Type Capping Head (with 4 Polyurethane Rollers) |
| Construction (Contact Parts) | AISI 316L Stainless Steel |
| Control System | PLC with Multi-language HMI (EN/RU/AR/ES) |
| Power Supply | Customizable (110V, 220V, 380V, 480V) |
| Compliance | CE, EAC, ISO 9001. GMP-ready design. ATEX option available. |
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Built for Reliability: Simple, robust mechanics ensure stable operation even in challenging industrial environments, reducing the need for frequent interventions.
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Easy to Operate & Maintain: The straightforward design allows for quick operator training and easy access for routine maintenance and cleaning.
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Localized Global Support: Benefit from our regional service hubs in Dubai (MENA), Hanoi (SEA), and Lagos (Africa) providing spare parts within 24 hours, on-site commissioning in under 72 hours, and 24/7 multilingual technical support.
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Ready to Simplify Your Production with One Versatile Machine?
Contact our specialists to discuss your specific products. We offer a free product compatibility assessment and can tailor the LR-200 configuration to your exact needs.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
