Description

End-to-End Automation with the LR-200 Complete Packaging Line

Eliminate standalone machines and production bottlenecks with the LR-200 Complete Rotary Packaging Line. This advanced system represents the pinnacle of integrated automation, combining bottle handling, precise filling, secure capping, 100% quality inspection, and professional labeling into one continuous, synchronized process. By incorporating an inspection and labeling station directly into the monoblock, it guarantees not only high speed but also impeccable output quality and a finished product ready for the shelf. For businesses in Southeast Asia, Africa, the MENA region, and Eastern Europe, this line is the definitive solution for reducing labor costs, minimizing errors, and building a reputation for consistent, high-quality packaging.

Core Applications & Process Flow

• Industries: Ideal for high-value cosmetics & perfumes, pharmaceuticals & nutraceuticals, food condiments, and specialty chemicals.

• Process Flow: 1. Bottle Orienting (Orbital Unscrambler) → 2. Precision Filling (8-Piston Volumetric Doser) → 3. Secure Capping (Vibratory Cap Feeder & Spindle Capper) → 4. Quality Inspection (Vision/Weight/Level Check) → 5. Professional Labeling (Automatic Label Applicator).

Key Features & Technical Advantages

• Orbital Bottle Unscrambler: Gently and efficiently orients and feeds a wide variety of bottle shapes at high speed, ensuring a smooth supply to the line.

• High-Speed 8-Piston Filler: Equipped with eight AISI 316L stainless steel piston cylinders, this filler delivers exceptional accuracy and speed for both thin and viscous products.

• Integrated Inspection Station: Can be configured for vision inspection (cap presence, fill level), weight check, or label verification, automatically rejecting non-conforming bottles to guarantee 100% quality control.

• In-Line Labeling System: Applies labels accurately and consistently, completing the packaging process and delivering a market-ready product directly from the line.

• Unified Control System: The entire line is managed by a central PLC with a multi-language HMI, allowing for easy supervision, recipe changes, and production tracking from a single point.

Technical Specifications

Why This Complete Line is Your Strategic Advantage

• Maximized Efficiency & ROI: One integrated line replaces multiple machines, reducing floor space, energy consumption, and manual handling to deliver a faster return on investment.

• Guaranteed Product Quality: The built-in inspection system provides an uncompromising quality barrier, protecting your brand reputation and reducing waste and costly recalls.

• Simplified Operation & Support: A single supplier for the entire line means streamlined training, unified technical support, and coordinated spare parts logistics through our regional hubs in Dubai, Hanoi, and Lagos.

• Ready for a Fully Automated, Quality-First Packaging Line?
  Contact our system engineers for a free, no-obligation production line audit and a customized layout designed for your specific products and output goals.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!