Description

Sterile and Precise Filling for Critical Applications

The A-50 Monoblock integrates the filling and sealing of glass ampoules into a single, automated process. The core of its design is the peristaltic pumping system, which is the preferred technology for sterile and sensitive pharmaceuticals. By separating the fluid path from the machine’s mechanics, it provides an unparalleled level of safety for your most critical products.

Key Features/Benefits

• Four Peristaltic Pump Heads: Gentle, rolling action ensures accurate filling of shear-sensitive and foaming liquids without product degradation.

• Closed-System Filling: Product only contacts the disposable tubing, guaranteeing zero cross-contamination and simplifying cleaning validation.

• High-Precision Dosing: Servo-controlled pumps deliver exceptional volume accuracy, typically within ±0.5%, maximizing product yield.

• Sterile Processing Ready: Constructed with GMP-compliant materials (e.g., AISI 316L stainless steel) and a design that supports sterile operation.

• Quick Changeover & Easy Maintenance: Disposable tubing sets allow for rapid product changeovers and minimize downtime between batches.

Technical Specifications & Performance

• Machine Type: Automatic Ampoule Filling & Sealing Monoblock

• Filling System: 4-Station Independent Peristaltic Pumps

• Filling Accuracy: ≤ ±0.5% (dependent on product characteristics)

• Production Speed: Up to [e.g., 80-120] ampoules per minute (to be confirmed based on your specs)

• Ampoule Compatibility: 1ml to 20ml glass ampoules

• Control System: PLC with Touchscreen HMI for recipe management

Ideal Applications

• Pharmaceutical: Injectables, vaccines, lyophilized products, antibiotics.

• Biotech: Sensitive biologicals, cell cultures, research reagents.

• Diagnostic: Laboratory reagents, test kit components, buffer solutions.

• Veterinary: Animal health injectables and vaccines.

The Advantages of Peristaltic Pump Technology
Peristaltic pumps are ideal for sterile applications because the fluid is contained within a sterile tube, completely isolated from the pump mechanism. This offers several critical benefits:

• Eliminates Contamination Risk: Prevents microbial growth and cross-contamination between batches.

• Simplified Cleaning Validation: Only the disposable tubing requires cleaning or replacement, drastically reducing validation efforts.

• Gentle on Products: Ideal for handling shear-sensitive cells, proteins, and viscous suspensions without damage.

• Cost-Effective Maintenance: Low consumable costs and minimal maintenance downtime.

🔧 Technical Differentiation

This machine’s unique value proposition lies in its peristaltic dispensing system, which is specifically engineered for:

• Sterile Formulations: Products that cannot be risk of contamination from piston seals or other mechanical parts.

• Shear-Sensitive Liquids: Biological products, protein-based solutions, and emulsions that can be damaged by aggressive pumping actions.

• Corrosive Compounds: Full compatibility with a wide range of pH-extreme formulations, as the fluid only contacts chemically inert tubing.

• R&D and Multi-Product Facilities: The ease of changeover makes it perfect for facilities producing multiple different products.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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