LF-100: Automatic Piston Filling Block with Agitator and Level Sensor for Hot Filling of Viscous Products

LF-100: Automatic Piston Filling Block with Agitator and Level Sensor for Hot Filling of Viscous Products

Precision Hot Filling for Demanding, Viscous Formulations.

The LF-100 Automatic Piston Filling Block is engineered for the challenging task of packaging hot, viscous, and settling-prone products. Its integrated agitator ensures product homogeneity, while the precision piston dosing system guarantees accurate fill volumes. The level sensor provides continuous monitoring of the product supply, preventing run-outs and ensuring uninterrupted operation. This robust system is the ideal solution for food, chemical, and pharmaceutical industries where product consistency and temperature control are critical.

Description

Engineered for Consistency in Hot-Fill Applications

The LF-100 is designed to overcome the challenges of filling thick products like pastes, sauces, and gels at elevated temperatures. The built-in agitator keeps particles in suspension and maintains a uniform viscosity, which is crucial for accurate dosing. The hot-fill capability ensures products are packaged at the optimal temperature to preserve quality, extend shelf-life, or maintain flow characteristics. This all-in-one system is built for reliability in high-demand production environments.

Technical Specifications & Key Features

  • Core Components: Piston filler, internal agitator, and tank level sensor.

  • Filling Technology: Precision piston-based volumetric dosing for high accuracy.

  • Temperature Control: Designed for hot-fill applications, often with jacketed components to maintain product temperature.

  • Key Advantages: Prevents product separation, ensures fill weight accuracy, maintains product integrity, and automates supply monitoring.

  • Construction: Built with high-grade, sanitary materials (AISI 304 or 316L Stainless Steel) suitable for food and chemical applications.

  • Control System: Centralized PLC control for synchronized operation of the agitator, filler, and sensor feedback.

Ideal Applications by Industry

  • Food & Beverage: Tomato pastes, fruit concentrates, creamy sauces, dressings, and viscous dairy products.

  • Cosmetics & Personal Care: Hot-pour creams, lotions, gels, and hair care products.

  • Chemicals & Industrial: Adhesives, sealants, lubricating greases, and other thick chemical compounds.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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