Description

Ultimate Precision for Critical Sterile Injectable Fill-Finish

This LR-100 configuration is optimized for applications where every microliter counts. It prioritizes supreme accuracy over multi-head throughput, making it ideal for low-to-medium volume production of high-potency or costly drug products. The machine automates the complete vial sealing process: precise aseptic liquid filling, insertion of a sterile rubber stopper, and final hermetic sealing with a smooth aluminum Flip-Off (tear-off) cap via a precision crimping station. The inclusion of input and output accumulation tables ensures gentle, organized handling of vials throughout this critical process, making it suitable for integration into isolators or Grade A/B cleanroom environments.

Technical Specifications: Accuracy-Focused Design

• Machine Type: High-precision, automatic fill-finish monoblock for aseptic processing.

• Core Precision Feature: Single high-accuracy peristaltic pump dosing head for maximum volumetric consistency.

• Core Function: Liquid filling, rubber stopper insertion, and aluminum Flip-Off cap crimping (roll-on).

• Material Handling: Input and output accumulation tables for smooth vial workflow.

• Closure System: Stopper insertion head and a crimping/roll-on sealing head for aluminum Flip-Off caps.

• Container & Closure: Small glass vials (penicillin or BCG type) with rubber stoppers and aluminum Flip-Off caps.

• Key Benefit: Provides the highest possible fill accuracy for small-volume, high-value sterile products.

Designed for High-Value Sterile Pharmaceuticals

This precision monoblock is essential for manufacturing the most sensitive and valuable injectable therapies:

• High-Potency & Lyophilized Drugs: Cytotoxics, peptides, hormones, freeze-dried antibiotics, and vaccines where dose accuracy is critical.

• Biologics & Advanced Therapies: Monoclonal antibodies, gene therapies, cell therapy products, and other expensive biologics.

• Diagnostic & Contrast Agents: Radio-pharmaceuticals and imaging agents where exact dosing is required.

• Ophthalmic & Specialized Injectables: Intravitreal injections and other small-volume sterile solutions.

Validation-Ready for Global GMP Standards

We provide the technological foundation for manufacturing where precision and compliance cannot be compromised.

• Precision & GMP by Design: GMP-ready 316L stainless steel construction with CIP/SIP capabilities. The single-pump design simplifies calibration and validation for accuracy (weight checks).

• Complete Compliance: Complies with CE, EAC, and ISO 9001 standards. ATEX options available.

• Global Pharmaceutical Support: Includes comprehensive IQ/OQ/PQ validation packages, 24/7 remote monitoring, and a 24-month performance guarantee. Supported by specialized pharma teams from our hubs in Dubai (MENA), Hanoi (Southeast Asia), and Lagos (Africa).

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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📥Free line configuration for your products, throughput validation testing!