LR-200 Compact Semi-Automatic Filling & Capping Station with Trigger Capper

LR-200 Compact Semi-Automatic Filling & Capping Station with Trigger Capper

This LR-200 station is a compact, semi-automatic workhorse for precision filling and sealing. It combines a single AISI 316L piston filler with a submerged nozzle (to minimize splash and foam) and a trigger-activated, four-roller capping head that applies consistent, controlled torque for perfect screw cap seals. Perfect for small-batch production, laboratory work, pilot runs, and packaging high-value cosmetics, perfumes, or specialty chemicals where operator oversight and sealing quality are paramount.

Description

Precision at Your Fingertips for Critical Applications

Designed for applications where every fill and every seal must be perfect, this station puts control in the operator’s hands without sacrificing mechanical accuracy. The trigger-operated capping head allows the operator to precisely initiate the capping cycle, ensuring perfect alignment and consistent closure torque for leak-proof seals. The submerged filling nozzle gently dispenses product below the surface level to prevent aeration, oxidation, or foaming of sensitive liquids.

Key Features & Operational Benefits

  • Trigger-Activated Four-Roller Capping Head: The operator triggers the capping cycle, allowing for visual verification of cap placement. The four-roller mechanism applies even, concentric pressure for a consistent and secure tamper-evident seal on plastic screw caps.

  • Gentle, Submerged Nozzle Filling: The piston cylinder is equipped with a nozzle that descends into the container, filling from the bottom up. This is critical for foaming products, volatile solvents, perfumes, and oxygen-sensitive formulations.

  • Compact, Semi-Automatic Design: An ideal upgrade from fully manual processes. The operator presents each container, ensuring flexibility for short runs, frequent changeovers, or handling delicate/odd-shaped bottles.

  • Precision Piston Dosing: The core AISI 316L stainless steel piston ensures volumetric filling accuracy for a vast range of liquid viscosities, from thin alcohols to thick creams.

  • Hygienic & Compliant Build: All product contact surfaces are 316L stainless steel, supporting easy cleaning and GMP-ready practices. The compact design fits easily into lab hoods or small clean zones.

Technical Specifications: LR-200 Compact Station with Trigger Capper

Feature Specification
Machine Type Compact Semi-Automatic Benchtop/Station
Operation Mode Semi-Automatic (Operator presents container & triggers capping)
Filling Technology Volumetric Piston Dosing (1 cylinder) with Submerged Nozzle
Capping Technology Trigger-Activated, Four-Roller Screw Capping Head
Piston/Cap Material AISI 316L Stainless Steel / Plastic Screw Caps
Configuration Integrated Receiving Tank, Submerged Filling Nozzle, Trigger Capper
Primary Applications High-Value Cosmetics, Perfumes, Essential Oils, Specialty Chemicals, Pharmaceutical Samples
Ideal Use Case R&D, QC Labs, Pilot Batches, Small-Scale Production, Contract Packaging Samples
Compliance (Standard) GMP-ready, CIP-capable, CE/EAC, ISO 9001

Support for Precision Manufacturing

  • Validation Ready: The consistent, programmable operation supports method validation for laboratory and small-batch GMP work.

  • Global Expert Support: Access the same network of technical hubs and 24-month performance guarantee.

  • Low-Barrier Automation: An ergonomic and affordable step into precision filling and capping automation.

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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