Description

Unmatched Versatility and Efficiency for Diverse Liquid Packaging Needs

The LR-200 Compact Monoblock is engineered to be the workhorse for facilities that package multiple product types or require adaptable equipment for evolving production lines. Its core strength lies in its exceptional versatility across industries, capable of handling everything from foaming personal care products and sensitive cosmetic toners to food-grade sauces and industrial chemical solutions with a simple changeover. This makes it an invaluable asset for contract manufacturers, private label brands, research & development laboratories, and companies with diverse product portfolios. The machine’s straightforward, robust design centered on a high-precision single-piston doser ensures operators can achieve rapid setup and consistent results, batch after batch. By automating both the filling and capping processes, it eliminates the inconsistencies and labor costs associated with manual methods, significantly reducing product waste and increasing overall output. Whether you are launching a new line of organic shampoos, bottling a proprietary herbal mouthwash, or packaging specialty cleaning gels, this compact monoblock provides a reliable, hygienic, and scalable foundation for your packaging operations, ready to grow with your business.

Detailed Technical Specifications & Functional Configuration

• Machine Type & Layout: Fully Automated, Compact Rotary (Carousel) Monoblock. Designed with a small footprint for easy integration into existing production areas, laboratories, or smaller manufacturing spaces, offering full automation in a space-efficient design.

• Core Filling Technology: Precision volumetric dosing system powered by one (1) AISI 316L stainless steel piston cylinder with a sanitary check valve. This simple yet highly effective system provides excellent accuracy for a wide viscosity range, from thin, watery solutions to thicker gel-like products, ensuring minimal giveaway.

• Capping System: Reliable screw capping head designed to apply and tighten a broad spectrum of plastic screw caps. The station is adjustable to accommodate different cap sizes and can apply consistent torque to ensure secure seals and customer satisfaction.

• Construction & Material Compatibility: All product-contact surfaces are AISI 316L / 1.4404 stainless steel, providing excellent corrosion resistance and compatibility with acidic, alkaline, alcohol-based, and oily products common in cosmetics, food, and chemicals.

• Hygiene & Compliance Standards: The machine features a GMP-ready design philosophy with sanitary construction that supports thorough cleaning. It is built to meet international certification standards (CE, EAC, ISO 9001), providing a clear path to compliance for markets with regulatory requirements.

• Control & Operation: User-friendly PLC-based control system with a multi-language HMI touchscreen. Allows for intuitive setup of fill volume, machine speed, and capping parameters. The system supports recipe storage, enabling quick and error-free changeovers between different products.

Ideal Product Applications & Packaging Formats

• Target Products: Exceptionally versatile for cosmetics, personal care, pharmaceuticals, food, and chemicals: mouthwash and oral rinses, facial toners and micellar water, shampoos and conditioners, shower gels and body washes, hand soaps and sanitizers, liquid detergents, food sauces and syrups, and various industrial liquids.

• Target Containers & Closures: Designed to handle glass and plastic bottles, flasks, and jars of various shapes and diameters. Effectively applies standard plastic continuous-thread (CT) screw caps.

Strategic Business Advantages for Growing and Diversified Companies

• Low Barrier to Entry for Automation: This compact monoblock offers an affordable and practical route into full automation, delivering a swift return on investment (ROI) through labor savings, reduced waste, and increased output, making advanced packaging accessible for smaller enterprises.

• Maximum Flexibility for Multi-Product Facilities: The ability to quickly switch between different products—from cosmetics to household chemicals—makes this machine incredibly valuable for contract packagers or brands with multiple SKUs. It maximizes equipment utilization and adapts to changing market demands.

• Space-Optimized Design without Compromising Capability: Its small footprint is a critical advantage for facilities where space is at a premium. You gain the benefits of a fully automated rotary monoblock without the need for a large linear conveyor system, freeing up valuable floor space for other operations.

• Built for Quality and Global Market Access: Constructed with hygienic, GMP-aware principles and international certifications, this machine helps ensure your products are packaged under controlled conditions. This is essential for building brand trust and simplifies the process of entering regulated markets both locally and for export.

• Globally Supported with Localized Service: Backed by our unwavering 24/7 multilingual technical support and a strategic network of regional service hubs in Dubai, Hanoi, and Lagos. We provide rapid spare parts logistics, on-site commissioning, and voltage customization (110V-480V) to ensure your machine operates smoothly and reliably, no matter where your production is based.

Discover the Perfect Compact Automation Solution for Your Products

Ready to step up from manual or semi-automatic filling and explore a compact, automated solution tailored to your needs? Contact our packaging automation consultants today for a free, no-obligation consultation and line configuration analysis. We can discuss your specific products, container types, and output goals, and even arrange a free product compatibility test to demonstrate the machine’s capabilities with your own materials.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!