Description

Advanced Automatic Tube Monoblock with Integrated Ultrasonic Sealing and Embossing Technology

Automatic Tube Filling Monoblock TB-30 with Ultrasonic Sealer | Precision Packaging Solution.

Our automatic tube filling monoblock represents the pinnacle of packaging technology for multi-layer and foil tubes. This complete system combines precision dosing, photoelectric registration, ultrasonic sealing with embossing capabilities, and automated tube handling in a single integrated unit.

The TB-30 Automatic Monoblock is engineered for high-efficiency packaging of viscous and semi-viscous products into various tubes. Combining precision piston dosing, automatic tube orientation, and ultrasonic sealing, this machine ensures consistent quality and reliability for industries requiring high-quality tube packaging. With a production capacity of up to 50 tubes per minute and ±0.5% filling accuracy, it is suitable for a wide range of applications, including pharmaceuticals, cosmetics, food, and industrial chemicals. The ultrasonic sealing technology provides secure, leak-proof closures without thermal degradation, preserving product integrity .

⚙️ Technical Specifications

Technical Specifications:

• Machine Type: Automatic Tube Filling and Sealing Monoblock with Embossing

• Production Capacity: Up to 50 tubes per minute

• Filling Accuracy: ±0.5%

• Tube Types: Extrusion, laminate, and multi-layer foil tubes

• Tube Diameter Range: 15-45 mm

• Tube Length Range: 60-220 mm

• Filling Volume Range: 5-250 ml

• Dosing System: Precision piston filler

• Sealing Method: Ultrasonic with embossing capability

• Ultrasonic Generator: 20-40 kHz with power regulation

• Embossing System: Copper jaws with integrated marking letters

• Orientation System: Photoelectric mark detection and alignment

• Power Requirements: 380V/220V, 50/60 Hz, 5-6 kW

• Control System: Advanced PLC with touchscreen interface

• Construction: Stainless steel (304/316) contact parts

• Compliance: CE, ISO 9001, GMP standards

Key Features and Benefits:

• Integrated Ultrasonic Sealing & Embossing: Copper jaws simultaneously seal and mark tubes with product information

• Multi-Layer Tube Compatibility: Handles complex tube structures including foil barrier tubes

• Precision Mark Detection: Photoelectric system ensures accurate label positioning and orientation

• Complete Automation: Integrated rotary table and handling system from empty tube feeding to finished product discharge

• Versatile Application: Suitable for various products and industries

• Quick Changeover: Easy adjustment for different tube sizes and materials

• Hygienic Design: Stainless steel construction meets pharmaceutical standards

• Quality Assurance: Comprehensive monitoring throughout the process

1. Ultrasonic Sealing Technology:

   • Heat-free sealing prevents thermal degradation of sensitive products, ensuring product integrity and quality .

   • Leak-proof closures achieved through high-frequency vibrations that weld tube layers without additives .

2. High Precision Filling:

   • Piston-based dosing system ensures ±0.5% accuracy, minimizing product waste and ensuring consistent fill volumes .

   • Quick-change parts allow rapid transitions between tube sizes and products, reducing downtime .

3. Automated Operation:

   • Automatic tube orientation and feeding system ensure smooth and efficient operation with minimal manual intervention .

   • No-tube-no-fill technology prevents product wastage and ensures only properly positioned tubes are filled .

4. Durability and Safety:

   • Stainless steel construction (SUS304/SUS316) resists corrosion and meets hygiene standards for pharmaceutical and cosmetic applications .

   • Compliance with CE, ISO, and GMP standards ensures operational safety and reliability .

5. User-Friendly Design:

   • PLC-based control system with touchscreen interface allows easy parameter adjustments and recipe storage .

   • Easy maintenance with accessible components and minimal downtime .

6. Versatility:

   • Suitable for a wide range of products, including creams, ointments, toothpaste, condiments, and industrial compounds .

   • Handles various tube types, including plastic, aluminum, and laminate tubes .

Applications:

• Pharmaceutical Products: Medicated creams, ointments, topical treatments

• Cosmetic Products: Premium creams, gels, ointments, specialty cosmetics

• Food Products: Pastes, condiments, food-grade preparations

• Chemical Products: Industrial compounds, specialty chemicals

• Professional Products: Dental compounds, medical preparations

💎 Conclusion

The TB-30 Automatic Tube Filling Monoblock with ultrasonic sealing technology is a comprehensive solution for manufacturers seeking high-precision tube packaging. Its integration of automated filling and ultrasonic sealing, coupled with compliance with international standards, makes it ideal for global markets, including Europe, Asia, and Africa. By leveraging advanced technology and durable construction, this machine ensures both productivity and reliability for diverse industries.

This fully automated system integrates precision filling, ultrasonic sealing with embossing capabilities, and complete tube handling for multi-layer and foil tubes. Features copper ultrasonic jaws with embossing letters for simultaneous sealing and product marking. Ideal for food, cosmetic, pharmaceutical, and chemical products in extrusion and laminate tubes. Production speeds up to 50 tubes/minute with ±0.5% accuracy.

TB-30 Automatic Tube Filling Monoblock with Ultrasonic Sealer.

Automatic Tube Filling Monoblock with Ultrasonic Sealing & Embossing | Multi-Layer Tube Packaging.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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