Description

Advanced Automatic Tube Filling and Sealing Monoblock for Flexible Packaging

Automatic Tube Filling and Crimping Machine TB-30 for ABL Tubes | Precision Packaging Solution.

Our automatic tube filling monoblock represents cutting-edge technology in tube packaging solutions. This integrated system combines precision dosing, photoelectric registration, and thermal sealing in a single automated unit, specifically designed for high-quality packaging applications across regulated industries.

Advanced Automatic Tube Filling and Crimping System for ABL Tubes
The TB-30 Automatic Tube Filling and Crimping Machine is designed for high-efficiency packaging of viscous and semi-viscous products into ABL tubes. Combining precision dosing, automatic tube orientation, and secure crimping, this machine ensures consistent quality and reliability for industries requiring high-quality tube packaging. With a production capacity of up to 45 tubes per minute and ±0.5% filling accuracy, it is suitable for a wide range of applications, including pharmaceuticals, cosmetics, food, and industrial chemicals .

⚙️ Technical Specifications

Technical Specifications:

• Machine Type: Automatic Tube Filling and Sealing Monoblock

• Production Capacity: Up to 55 tubes per minute

• Filling Accuracy: ±0.5%

• Tube Types: Extrusion-blown and laminated tubes

• Tube Diameter Range: 15-45 mm

• Tube Length Range: 60-220 mm

• Filling Volume Range: 5-250 ml

• Dosing System: Precision piston filler

• Detection System: Photoelectric mark sensor

• Sealing Method: Thermal sealing technology

• Orientation System: Automatic tube orienter

• Power Requirements: 380V/220V, 50/60 Hz, 4-5 kW

• Control System: PLC with touchscreen interface

• Construction: Stainless steel (304/316) contact parts

• Compliance: CE, ISO 9001, GMP standards

Key Features and Benefits:

• Complete Automation: Integrated tube handling from orientation to sealing

• Precision Mark Detection: Photoelectric sensor ensures accurate label positioning

• Consistent Dosing: Piston filling system maintains ±0.5% accuracy

• Secure Sealing: Thermal sealing technology for leak-proof closures

• Versatile Application: Suitable for various industries and product types

• Quick Changeover: Easy adjustment for different tube sizes

• Hygienic Design: Stainless steel construction meets pharmaceutical standards

• User-Friendly Operation: Intuitive interface with recipe storage

• Quality Assurance: Comprehensive monitoring throughout process

Applications:

• Pharmaceutical Products: Ointments, creams, topical medications

• Cosmetic Products: Creams, gels, ointments, specialty cosmetics

• Food Products: Pastes, condiments, food-grade preparations

• Chemical Products: Industrial compounds, specialty chemicals

• Professional Products: Dental compounds, medical preparations

1. High Precision Filling:

   • Piston-based dosing system ensures ±0.5% accuracy, minimizing product waste and ensuring consistent fill volumes .

   • Quick-change parts allow rapid transitions between tube sizes and products, reducing downtime .

2. Automated Operation:

   • Automatic tube orientation and feeding system ensure smooth and efficient operation with minimal manual intervention .

   • No-tube-no-fill technology prevents product wastage and ensures only properly positioned tubes are filled .

3. Durability and Safety:

   • Stainless steel construction (SUS304/SUS316) resists corrosion and meets hygiene standards for pharmaceutical and cosmetic applications .

   • Compliance with CE, ISO, and GMP standards ensures operational safety and reliability .

4. User-Friendly Design:

   • PLC-based control system with touchscreen interface allows easy parameter adjustments and recipe storage .

   • Easy maintenance with accessible components and minimal downtime .

5. Versatility:

   • Suitable for a wide range of products, including creams, ointments, toothpaste, condiments, and industrial compounds .

   • Handles ABL tubes with various diameters and lengths .

💎 Conclusion

The TB-30 Automatic Tube Filling and Crimping Machine is a robust and efficient solution for manufacturers seeking high-precision tube packaging for ABL tubes. Its integration of automated filling and crimping, coupled with compliance with international standards, makes it ideal for global markets, including Europe, Asia, and Africa. By leveraging advanced technology and durable construction, this machine ensures both productivity and reliability for diverse industries.

This fully automated monoblock system integrates tube orientation, photoelectric mark detection, precision piston dosing, and thermal sealing in a single unit. Designed for pharmaceutical, cosmetic, food, and chemical products in extrusion-blown or laminated tubes. Achieves production speeds up to 55 tubes per minute with ±0.5% accuracy. Ideal for manufacturers requiring compliant packaging solutions with thermal sealing technology.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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