R-200 High-Speed Automatic Piston Filling, Capping & Labeling Line for 5-Liter (5000ml) PET Bottles with 48mm Neck Finishes

R-200 High-Speed Automatic Piston Filling, Capping & Labeling Line for 5-Liter (5000ml) PET Bottles with 48mm Neck Finishes

Master High-Volume Production of Bulk Liquids with the Dedicated R-200 5-Liter Piston Filling Line

Engineered explicitly for the demands of high-output, large-container packaging, the R-200 automatic line is the ultimate solution for filling, sealing, and labeling standard 5-liter (5000ml) PET bottles with 48mm neck finishes. This robust, integrated system is purpose-built for speed and reliability in handling a diverse range of products, including drinking water, purified water, windshield washer fluid (anti-freeze), automotive cleaning chemicals, agricultural solutions, sunflower oil, cooking oils, and a wide variety of industrial liquids. At its core, the line features a high-capacity piston cylinder filling block that delivers exceptional volumetric accuracy for consistent fills, a heavy-duty linear capping station with a descending head designed to securely apply 48mm screw caps with precise, repeatable torque, and a high-speed automatic labeling station for applying self-adhesive labels. Constructed with industrial-grade components and a GMP-ready design featuring 316L stainless steel on all product-contact surfaces, this line ensures product purity and is built for continuous operation in demanding environments. Whether you are a bottled water plant scaling production, an automotive fluids manufacturer, or an agrochemical company, this turnkey solution eliminates bottlenecks associated with manual handling of large, heavy bottles. It dramatically increases your output while reducing labor costs and minimizing product waste. Backed by our 24-month performance guarantee and global network of technical support, this line is engineered to be the reliable, high-capacity workhorse at the heart of your bulk packaging operations.

Description

Engineered for High-Volume Bulk Liquid Packaging: Precision for Large-Format Containers

Packaging 5-liter containers presents unique challenges of weight, flow rate, and seal integrity that standard equipment cannot meet. The R-200 line is specifically engineered to overcome these hurdles. Its high-displacement piston filling technology is ideal for achieving precise volumes with both thin liquids like water and more viscous products like oils or concentrated chemicals, ensuring every bottle contains the exact advertised amount and protecting your profit margins. The linear capping system with its robust descending head mechanism provides the necessary force and control to securely apply large-diameter 48mm caps, creating a leak-proof seal that is critical for preventing evaporation, contamination, and spillage during storage and transport of bulk liquids. The integrated self-adhesive labeling station is calibrated for the larger surface area of 5L bottles, ensuring professional, wrinkle-free application that enhances brand presentation on store shelves. The entire system is built on a heavy-duty frame with a high-strength conveyor designed to smoothly transport filled bottles without jostling or tipping, ensuring seamless flow from the infeed to the discharge point. This dedicated design translates to higher line efficiency, reduced downtime, and a significantly lower total cost of ownership for your large-format packaging needs.

Core Technical Specifications & Superior Performance Data

System Module Core Technology & Features Performance Specifications & Capabilities
Filling Module Multi-Piston Cylinder Filling Block. Designed for high-flow rates. 316L SS & food-grade seals. Large-capacity product tank. Volume: Precisely calibrated for 5000ml fills. Accuracy: ±0.5% or better. Speed: Optimized for large bottles; outputs tailored to your requirement (10-30 bottles per minute).
Capping Module Linear Descending Head Capper. Heavy-duty spindle drive. Torque control system for 48mm caps. Cap sorter/orienter included. Cap Specification: Specifically for 48mm neck finish. Torque Accuracy: Programmable and consistent for a secure seal. Integration: «No bottle, no cap» safety interlock.
Labeling Module Automatic Roll-Fed Label Applicator. Heavy-duty peel plate and applicator pad for large labels. Label Size: Handles standard and custom labels for 5L bottles. Application: Front, back, or wrap-around capability. Accuracy: ±1.0 mm on large format.
Conveyor & Frame Industrial-Grade Chain Conveyor. Reinforced bottle guides for 5L PET containers. Wash-down safe construction. Durability: Built for the weight of filled 5L bottles. Hygiene: Easy to clean, open-frame design.
Control System Centralized PLC with Touchscreen HMI. Multi-language interface. Production counting and basic OEE tracking. Ease of Use: Simple controls for operators. Monitoring: Tracks production speed, counts, and fault alerts.

Versatile Industrial Applications: From Pure Water to Automotive & Agrochemicals

This specialized line serves as a versatile asset for multiple high-volume industries:

  • Bottled & Purified Water: The primary application for high-speed, hygienic filling of 5-gallon/5-liter drinking water bottles for home and office delivery (HOD) or retail.

  • Automotive & Industrial Chemicals: Perfect for filling windshield washer fluid (summer and anti-freeze variants), engine coolants, brake fluids, detailing shampoos, and all-purpose cleaners into large consumer or commercial containers.

  • Agrochemicals & Fertilizers: Safely and accurately packages liquid fertilizers, herbicides, pesticides, and plant nutrients into large, handled containers for agricultural use.

  • Food-Grade Oils: Suitable for sunflower oil, cooking oil, and other edible liquids where food-grade hygiene and accurate filling are paramount.

Unmatched Support & Guarantees: A Partnership for High-Capacity Production

A high-volume line is a critical asset, and its uptime is directly linked to your revenue. We support your investment with an unparalleled global framework. The line is built on a platform that supports CE, EAC, and ISO 9001 certifications, with GMP-ready hygiene and CIP capabilities for sensitive products. We understand power infrastructure varies, so full voltage customization (110V to 480V) is standard. Our promise includes on-site commissioning in under 72 hours in key regions, 24/7 multilingual remote monitoring (EN/RU/AR/ES), and region-specific spare parts kits stocked in our hubs in Dubai, Hanoi, and Lagos for under 24-hour emergency delivery to minimize any potential downtime. We begin our partnership by offering a free throughput validation test using your specific liquid and bottle to guarantee performance. Our «On-Demand Engineering» can adapt the line for slightly different viscosities or container variations within 1-2 weeks. All this is backed by our definitive 24-month performance guarantee, ensuring your line operates as a reliable pillar of your production for years to come.

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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