TB-30 Automatic Monoblock for Cosmetic Tube Filling with Product Level Sensor and Mixer

TB-30 Automatic Monoblock for Cosmetic Tube Filling with Product Level Sensor and Mixer

This fully automated system is engineered for high-precision filling of cosmetic products into plastic tubes, featuring integrated product level detection and mixing agitation technology. Achieving speeds up to 45 tubes per minute with ±0.5% accuracy, it ensures consistent product quality and homogeneity. Ideal for cosmetics, pharmaceuticals, and personal care products such as creams, lotions, and gels. Constructed with stainless steel components and compliant with international safety standards (CE, ISO, GMP).

Description

TB-30 Automatic Monoblock for Cosmetic Tube Filling

Advanced Automatic Monoblock for Cosmetic Tube Packaging with Integrated Mixing and Level Control.

Automatic Monoblock TB-30 for Cosmetic Tube Filling | Product Level Sensor & Mixer System.

The TB-30 Automatic Monoblock is designed for high-efficiency packaging of viscous and semi-viscous cosmetic products into plastic tubes. Combining precision piston dosing, automatic tube orientation, product level sensing, and continuous mixing agitation, this machine ensures consistent product quality and reliability for industries requiring high-quality tube packaging. With a production capacity of up to 45 tubes per minute and ±0.5% filling accuracy, it is suitable for a wide range of applications, including cosmetics, pharmaceuticals, and personal care products.


⚙️ Technical Specifications

Parameter Specification
Model TB-30
Production Capacity Up to 45 tubes/minute (2,700 tubes/hour)
Filling Accuracy ±0.5%
Tube Dimensions Diameter: 15–35 mm; Length: 50–200 mm
Filling Volume Range 5–250 mL
Mixing System Integrated agitator with variable speed control
Sensing Technology Product level sensor for continuous monitoring
Power Requirements 220V/50Hz or 380V/50Hz; 3–4 kW
Control System PLC with touchscreen interface
Safety Standards CE, ISO 9001, GMP
Construction Stainless steel (SUS304/SUS316) contact parts
Sealing Method Thermal or ultrasonic sealing
Air Pressure 0.5–0.7 MPa
Weight Approximately 800 kg
Dimensions 1900 × 850 × 1900 mm

✨ Key Features and Benefits

  1. Integrated Mixing System:

    • Variable-speed agitator ensures product homogeneity and prevents separation during filling, critical for emulsions and suspensions .

    • Continuous mixing maintains consistent product viscosity, reducing waste and ensuring uniform fill volumes .

  2. Product Level Sensing:

    • Advanced level detection monitors product supply in real-time, preventing incomplete fills and ensuring uninterrupted operation .

    • Auto-stop functionality activates when product levels are low, minimizing downtime and product loss .

  3. High Precision Filling:

    • Piston-based dosing system ensures ±0.5% accuracy, minimizing product waste and ensuring consistent fill volumes .

    • Quick-change parts allow rapid transitions between tube sizes and products, reducing downtime .

  4. Automated Operation:

    • Automatic tube orientation and feeding system ensure smooth and efficient operation with minimal manual intervention .

    • No-tube-no-fill technology prevents product wastage and ensures only properly positioned tubes are filled .

  5. Durability and Safety:

    • Stainless steel construction (SUS304/SUS316) resists corrosion and meets hygiene standards for cosmetic and pharmaceutical applications .

    • Compliance with CE, ISO, and GMP standards ensures operational safety and reliability .

  6. User-Friendly Design:

    • PLC-based control system with touchscreen interface allows easy parameter adjustments and recipe storage .

    • Easy maintenance with accessible components and minimal downtime .


🏭 Applications

  • Cosmetics & Personal Care: Creams, lotions, gels, toothpaste, and ointments .

  • Pharmaceuticals: Medicated creams, topical treatments, and ointments .

  • Food Industry: Pastes, condiments, and viscous food products .

  • Industrial Products: Lubricants, adhesives, and sealants .

💎 Conclusion

The TB-30 Automatic Monoblock is a robust and efficient solution for manufacturers seeking high-precision tube packaging for cosmetic products. Its integration of automated filling, product level sensing, and mixing technology, coupled with compliance with international standards, makes it ideal for global markets, including Europe, Asia, and Africa. By leveraging advanced technology and durable construction, this machine ensures both productivity and reliability for diverse industries.

Advanced Automatic Monoblock for Cosmetic Tube Packaging with Integrated Mixing and Level Control.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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