Automatic Linear Cartoning Machine for Vial and Tube Packaging

Automatic Linear Cartoning Machine for Vial and Tube Packaging

The LRC-100 automatic linear cartoner is engineered for high-speed packaging of large cardboard boxes. Equipped with a scraper conveyor and integrated hot melt glue station, it ensures precise sealing of box flaps. This machine operates as a standalone unit or integrates seamlessly with automatic filling and horizontal packaging lines, serving industries like pharmaceuticals, food, cosmetics, and industrial goods. Its robust design and GMP-compliant construction make it ideal for global markets.

Description

LRC-100 automatic linear cartoning machine large boxes

Our automatic linear cartoning machine seamlessly integrates with filling lines, capping monoblocks, or labeling systems. Designed for packaging vials and tubes into individual cartons, it performs carton erection, product loading, and closure with optional tape sealing. This versatile solution serves pharmaceutical, cosmetic, and fast-moving consumer goods industries with high precision and reliability.

Key Features:

  • Seamless Integration: Compatible with filling lines, monoblock fillers, and labeling systems

  • Versatile Packaging: Handles vials, tubes, and similar containers in individual cartons

  • Complete Automation: Performs carton erection, product loading, and box closing

  • Optional Tape Sealing: Available for secure carton closure

  • Quick Changeover: Tool-free adjustments for different carton sizes

  • GMP Compliance: Stainless steel construction for easy sanitation

  • High-Speed Operation: Up to 120 cartons/minute capacity

  • User-Friendly Interface: PLC control with touch-screen HMI

  • craper Conveyor System: Ensures efficient and smooth product handling, reducing jams and downtime. 

  • Hot Melt Glue Station: Provides automatic, secure sealing of box flaps without staples. 

  • High-Speed Performance: Achieves up to 100 cartons/minute (adjustable based on box size and product complexity). 

  • Versatile Carton Sizing: Accommodates carton dimensions from 70–250 mm (L) × 50–130 mm (W) × 20–90 mm (H) and weights of 250–450 g/m². 

  • Integration Capabilities: Compatible with blister machines, fillers, labelers, and case sealers for end-of-line solutions. 

  • PLC Control System: Features a touch-screen HMI for easy operation, monitoring, and troubleshooting. 

  • GMP Compliance: Constructed with SS304/SS316 stainless steel for hygienic and corrosive-resistant applications. 

  • Quick Changeover: No tool-free adjustments for different carton sizes, reducing downtime. 

The LRC-100 linear cartoning machine combines advanced automation with versatility for large-box packaging applications. Its scraper conveyor system ensures smooth product handling, while the built-in hot melt glue station securely seals box flaps without manual intervention. Designed for flexibility, the machine can function independently or be integrated downstream of automatic filling machines and horizontal wrappers. Key industries include pharmaceuticals (e.g., vial boxes, blister packs), food (e.g., bulk powders, snacks), cosmetics (e.g., cream jars, bottles), and industrial products (e.g., hardware, automotive parts). Constructed with GMP-compliant stainless steel (SS304/SS316), it supports quick changeovers and meets hygienic standards for global markets.

Technical Specifications:

Parameter Specification
Machine Type Linear Automatic Cartoner
Integration Options Filling lines, monoblocks, labeling machines
Packaging Speed Up to 120 cartons/minute
Carton Size Range Customizable (typical: 50-200mm L × 30-100mm W × 15-60mm H)
Power Requirements 380V/50Hz or 220V/60Hz
Air Pressure 0.6-0.8 MPa
Control System PLC with touch-screen interface
Construction Material SS304/SS316 stainless steel

This automatic linear cartoning machine is engineered for seamless integration into existing production lines, including liquid filling systems, filling-capping monoblocks, and labeling machinery. It efficiently packages vials or tubes into individual cartons through a fully automated process: carton picking and erection, precise product insertion, and secure carton closing. An optional tape sealing module is available for enhanced box security. Constructed with GMP-compliant materials (SS304/SS316 stainless steel), the machine ensures hygienic operation and easy cleaning. Its modular design allows quick changeovers between different product formats, making it ideal for pharmaceutical, cosmetic, and FMCG manufacturers requiring flexible, high-speed packaging solutions (up to 120 cartons/minute). The PLC-controlled system with touch-screen HMI enables easy operation and minimal downtime.

Parameter Specification
Model LRC-100
Cartoning Speed 30–100 cartons/minute (adjustable)
Carton Size Range (L×W×H) Min: 50×20×14 mm; Max: 250×150×80 mm
Power Supply 380V/50Hz or 230V/60Hz (configurable)
Compressed Air Requirement ≥0.6 MPa, consumption ≤0.3 m³/min
Machine Dimensions (L×W×H) 3300×1550×1560 mm
Total Weight ~1000 kg
Control System PLC with touch-screen HMI

Applications:

  • Pharmaceuticals: Vials, ampoules, injection bottles, blister packs, ointment tubes.

  • Cosmetics: Tubes, bottles, cosmetic containers, Creams, lipsticks, masks, toothpaste.

  • FMCG: Small containers, sample packaging

  • Healthcare: Medical device packaging

  • Food & Beverage: Coffee packets, spices, milk powder, ice cream.

  • Industrial: Hardware, automotive parts, electronics.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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