Description

Automatic Linear Cartoning Machine with Glue Station for Vial, Tube & Cartridge Packaging

The LRC-100 automatic linear cartoning machine combines advanced automation with precision for end-of-line packaging solutions. It performs three core functions: carton erection, product insertion, and flap sealing using an integrated glue station. Designed for flexibility, it operates as a standalone unit or integrates downstream with filling machines (e.g., liquid fillers), capping monoblocks, and labeling systems. The glue station utilizes hot melt adhesive for secure, tamper-resistant sealing, eliminating the need for additional tape or staples.

Key Industries & Applications:

• Pharmaceuticals: Packaging vials, blister packs, and ointment tubes into cartons.

• Cosmetics: Sealing boxes for creams, lipsticks, and sample products.

• Food & Beverage: Cartoning powdered goods, snacks, or liquid containers.

• FMCG: Handling small industrial products like hardware or electronics.

Technical Highlights:

• Glue Station: Features a precision glue gun for consistent adhesive application, adjustable for different carton sizes.

• Integration: Compatible with horizontal wrappers, filling lines, and labeling machines .

• Construction: GMP-compliant stainless steel (SS304/SS316) for easy cleaning and corrosion resistance.

• Control System: PLC-based with touch-screen HMI for intuitive operation and quick changeovers.

• Speed: Up to 100 cartons/minute, adaptable to product complexity and box size.

Advantages Over Competitors:

• All-in-One Sealing: Glue station eliminates external sealing tools, reducing operational costs.

• Versatility: Handles diverse carton sizes (50–250 mm L × 30–150 mm W × 15–80 mm H) and weights (200–500 g/m²).

• Compliance: Meets ISO/GMP standards, critical for global markets like Southeast Asia and Eastern Europe.

This automatic linear cartoning machine is engineered for precision packaging of vials, tubes, and cartridges into individual cartons. It executes a complete packaging process: carton picking and erection, product insertion, folded leaflet placement, and secure glue sealing of box flaps via an integrated hot melt adhesive system. The machine features a robust glue station with precision glue guns for consistent adhesive application. Constructed with GMP-compliant stainless steel (SS304/SS316), it ensures hygienic operation and easy maintenance. Its flexible design allows operation as a standalone unit or integration with liquid filling lines, filling-capping monoblocks, and labeling machinery. The PLC-based control system with touch-screen HMI enables quick changeovers and minimal downtime, making it ideal for high-speed production environments (up to 120 cartons/minute).

Key Features:

• Complete Packaging Solution: Handles carton erection, product loading, leaflet insertion, and glue sealing

• Versatile Product Handling: Accommodates vials, tubes, and cartridges of various sizes

• Integrated Glue Station: Hot melt adhesive system for secure box flap sealing

• Leaflet Insertion System: Automatically places folded instructions into cartons

• Seamless Integration: Compatible with filling lines, monoblocks, and labeling systems

• GMP Compliance: Stainless steel construction for pharmaceutical and cosmetic applications

• High-Speed Operation: Up to 120 cartons/minute capacity

• User-Friendly Interface: PLC control with touch-screen HMI for easy operation

• Integrated Glue Station: Hot melt adhesive system for secure box flap sealing.

• Seamless Integration: Works with filling lines, monoblocks, and labelers .

• High-Speed Operation: Up to 100 cartons/minute.

• Quick Changeover: Tool-free adjustments for different carton sizes.

• GMP-Compliant Materials: Stainless steel construction for hygienic environments.

• User-Friendly Interface: PLC control with touch-screen HMI.

• Reduced Maintenance: Modular design for easy access and cleaning.

Technical Specifications:

Applications:

• Pharmaceuticals: Vials, ampoules, cartridges, blister packs

• Cosmetics: Tubes, bottles, cosmetic cartridges

• FMCG: Sample packaging, small consumer goods

• Medical Devices: Sterile packaging applications

Our automatic linear cartoning machine specializes in packaging vials, tubes, and cartridges into individual cartons. Equipped with an integrated glue station and leaflet insertion system, it performs carton erection, product loading, leaflet placement, and glue sealing of box flaps. The machine operates as a standalone unit or integrates seamlessly with filling lines and labeling systems, serving pharmaceutical, cosmetic, and FMCG industries.

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