Description

LRC-100 Automatic Linear Cartoning Machine

The LRC-100 automatic linear cartoning machine delivers precision packaging for blisters, vials, and tubes. It executes a complete packaging process: carton picking and erection, product insertion, folded leaflet placement, and glue sealing of box flaps via a hot melt adhesive system. The machine features a robust glue station with precision glue guns for consistent sealing and a leaflet insertion module for including instructions. Constructed with GMP-compliant stainless steel (SS304/SS316), it ensures hygienic operation and easy maintenance. Its flexible design allows operation as a standalone unit or integration with liquid filling lines, capping monoblocks, and labeling machinery. The PLC-based control system with touch-screen HMI enables quick changeovers and minimal downtime, making it ideal for high-speed production environments (up to 100 cartons/minute).

Key Industries & Applications:

• Pharmaceuticals: Packaging blisters, vials, ampoules, and ointment tubes into cartons.

• Cosmetics: Sealing boxes for creams, lipsticks, tubes, and sample products.

• FMCG: Handling small consumer goods and sample packaging.

Technical Highlights:

• Glue Station: Hot melt adhesive system for secure box flap sealing.

• Leaflet Insertion: Automatically places folded instructions into cartons.

• Integration: Compatible with filling lines, monoblocks, and labeling machines .

• Construction: GMP-compliant stainless steel (SS304/SS316) for easy cleaning and corrosion resistance.

• Control System: PLC-based with touch-screen HMI for intuitive operation.

• Speed: Up to 100 cartons/minute, adaptable to product complexity.

Advantages Over Competitors:

• All-in-One Solution: Combines carton erection, product loading, leaflet insertion, and glue sealing.

• Versatility: Handles blisters, vials, tubes, and various carton sizes.

• Compliance: Meets ISO/GMP standards, critical for global markets.

Key Features

• Complete Packaging: Handles carton erection, product loading, leaflet insertion, and glue sealing.

• Versatile Product Handling: Accommodates blisters, vials, tubes, and cartridges.

• Integrated Glue Station: Hot melt adhesive system for secure flap sealing.

• Leaflet Insertion System: Automatically places folded instructions into cartons.

• Seamless Integration: Compatible with filling lines, monoblocks, and labeling systems .

• GMP Compliance: Stainless steel construction for pharmaceutical and cosmetic applications.

• High-Speed Operation: Up to 100 cartons/minute capacity.

• User-Friendly Interface: PLC control with touch-screen HMI.

This advanced automatic linear cartoning machine represents the pinnacle of packaging automation, engineered for seamless integration into existing production lines including liquid filling systems, filling-capping monoblocks, and labeling machinery. It efficiently packages a wide range of products — from vials and jars to tubes, lipstick, blisters, and cartridges — into individual cartons through a fully automated process.

The machine performs three core functions with exceptional precision: carton picking and erection, product insertion, and box closing, with optional tape sealing module for enhanced security. A standout feature is its integrated leaflet insertion system that automatically folds and places paper instructions into each carton alongside the product.

Technical Excellence:

• Universal Product Handling: Accommodates containers from small vials to large jars (50-300mm height range)

• Intelligent Leaflet System: Handles various paper weights and sizes with precision folding mechanism

• Flexible Sealing Options: Standard tuck-style closure or optional tape sealing module

• High-Speed Operation: Achieves up to 120 cartons/minute with ±0.5mm accuracy

• Quick Changeover: Tool-less adjustments for different product formats under 15 minutes

• GMP Compliance: Constructed with SS316 stainless steel and FDA-compliant materials

Advanced Features:

• Vision system for quality control and inspection

• IoT-ready for Industry 4.0 integration and data analytics

• Energy-efficient servo motors reducing power consumption by 30%

• Self-diagnostic system with predictive maintenance alerts

• Clean-room compatible design for pharmaceutical applications

Technical Specifications:

Applications:

• Pharmaceuticals: Drug vials, blister packs, medical device packaging, ampoules, cartridges.

• Cosmetics: Lipstick, cream jars, sample tubes, luxury packaging, Tubes, bottles, cosmetic cartridges.

• FMCG: Food samples, consumer goods, electronic components, Sample packaging, small consumer goods.

• Healthcare: Diagnostic kits, medical instruments, sterile packaging

Our automatic linear cartoning machine seamlessly integrates with filling lines, capping monoblocks, or labeling systems for complete end-of-line packaging. Designed to handle diverse products including vials, jars, tubes, lipstick, blisters, and cartridges, it features automatic leaflet insertion and optional tape sealing capabilities. This versatile solution serves pharmaceutical, cosmetic, and FMCG industries with high precision and reliability.

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🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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