Description

Automatic Rotary Monobloc for Filling, Capping & Heat-Shrinking Polylaminate Caps

Premium Spirits Packaging: Elegance, Integrity, and Efficiency.

Integrated Automated Process: Filling, Capping, and Heat-Shrinking.

Advanced Cap Orienter for Flawless, High-Speed Application.

Designed for the World’s Leading Distilleries and Wineries.

• Uninterrupted High-Speed Operation: Large-capacity cap orienter and screw feeder ensure a continuous flow of bottles and caps, maximizing productivity.

• Flawless Premium Presentation: Applies polylaminate caps smoothly and uniformly for a wrinkle-free, elegant finish on every bottle.

• Built for Versatility: Easily handles a wide range of cognac, whiskey, and spirit bottle shapes and sizes.

• Hygienic & Robust Design: Constructed from 304 and 316L stainless steel for durability and compliance with beverage industry standards.

Premium Spirits Packaging: Elegance, Integrity, and Efficiency
For luxury spirits, the packaging is a direct reflection of the quality within. The LPCC-500 Automatic Tri-Block is engineered to meet the highest standards of the global spirits industry. It combines three critical steps into a single, synchronized rotary platform, ensuring that every bottle of cognac, whiskey, or vodka is filled accurately, sealed securely with a sophisticated polylaminate cap, and presented flawlessly. This integrated approach minimizes oxygen exposure, protects the spirit’s character, and eliminates the bottlenecks of using separate machines.

Integrated Automated Process: Filling, Capping, and Heat-Shrinking
The LPCC-500 operates on a efficient rotary principle:

1. Precision Filling: Bottles are fed via a screw feeder onto a plate conveyor. They are then filled with precision using a pressure-gravity or piston filler to ensure accurate volume control without spillage or excessive foaming.

2. Cap Application & Sealing: The core of the system. Caps are fed into a high-capacity receiving orienter that correctly aligns them. Specialized capping heads then pick up each cap, place it on the bottle neck, and apply heat to shrink it seamlessly into place, creating a tight, tamper-evident seal.

3. Smooth Handling: The plate conveyor provides stable and smooth transportation of bottles throughout all stages, preventing tipping and ensuring consistent processing.

Technical Specifications of the LPCC-500 Tri-Block

• Model: LPCC-500

• Type: Automated 3-in-1 Rotary Monobloc for Spirits

• Functions: Precision Filling, Screw Capping, Polylaminate Cap Heat-Shrinking

• Speed: Up to 60 bottles/min (dependent on bottle size and cap type)

• Filling System: Piston or Pressure-Gravity Filler

  • Filling Accuracy: ≤ ±0.5%

  • Filling Volume: 50ml — 1000ml (configurable for miniatures to standard bottles)

• Cap Handling: Large-Capacity Receiving Orienter for polylaminate caps

• Conveying System: Screw Feeder Infeed, Stainless Steel Plate Conveyor

• Bottle Compatibility: Cognac, whiskey, vodka, and other spirit glass bottles.

• Power Supply: 380V/50Hz/3Ph (standard, configurable for other markets)

• Construction Material: 304 Stainless Steel (316L optional for enhanced corrosion resistance)

• Control System: Modern PLC with Touchscreen HMI for intuitive operation and recipe management

• Certification: CE, Complies with food and beverage industry hygiene standards

Advanced Cap Orienter for Flawless, High-Speed Application
The receiving orienter is a critical component that sets this machine apart. It is designed to handle large volumes of polylaminate caps, automatically aligning them correctly before they are fed to the capping heads. This eliminates manual feeding, prevents cap jams, and is the key to achieving the machine’s high-speed, reliable performance, ensuring a perfect seal on every single bottle.

Designed for the World’s Leading Distilleries

• Brand Prestige: The flawless application of a polylaminate cap is a mark of quality and luxury, enhancing your brand’s image on the global stage.

• Export-Ready Packaging: Creates a hermetic seal that is ideal for long-distance transport and extended shelf life, crucial for export markets in Asia, Africa, and the Americas.

• Turnkey Solution: The integrated tri-block design saves significant floor space, reduces labor costs, and simplifies the bottling process into one efficient operation.

Key Features Description:
This fully automated rotary machine is a high-speed integrated packaging system designed for precision filling, capping, and heat-shrink application of soft polylaminate caps onto wine and spirits bottles. The system combines three critical operations into one seamless process, ensuring maximum efficiency and premium product presentation for premium alcoholic beverages.

The equipment features a sturdy plate conveyor for smooth container handling, a screw feeder for consistent bottle spacing, and a high-capacity cap orienter that ensures correct positioning of polylaminate caps before application. Specialized capping heads then accurately place and thermally shrink the caps onto bottle necks, creating a tight, tamper-evident seal with a flawless appearance.

These decorative polylaminate caps are industry-standard for premium wine, cognac, whiskey, vodka, champagne, liqueur, and other spirits, enhancing both product protection and shelf appeal.

Technical Advantages:

• Triple-Function Automation: Integrates filling, capping, and heat-shrinking in one rotary system.

• High-Speed Operation: Designed for efficient production lines with consistent output.

• Premium Seal Quality: Ensures tamper evidence and preserves product integrity.

• Wide Compatibility: Suitable for various glass bottle types and sizes used in wine and spirits packaging.

• Advanced Cap Handling: Equipped with large-capacity orienter and specialized capping heads for reliable operation.

LPCC-500 High-Speed Automatic Tri-Block for Cognac Bottles with Polylaminate Cap Sealing and Cap Receiving Orienter.

LPCC-500 Automatic Tri-Block for cognac bottles, the plate conveyor, screw feeder, and the cap receiving orienter feeding polylaminate caps to the heating heads.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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📥Free line configuration for your products, throughput validation testing!

🌡️ For a free product compatibility test using your materials.