TB-30 Automatic Tube Filling and Crimping Monoblock for Aluminum Tubes

TB-30 Automatic Tube Filling and Crimping Monoblock for Aluminum Tubes

This fully automated system is engineered for high-speed filling and crimping of aluminum tubes, achieving speeds up to 45 tubes per minute with ±0.5% accuracy. Ideal for cosmetics, pharmaceuticals, and industrial products such as creams, ointments, lubricants, and adhesives. Features include stainless steel construction, PLC control, and compliance with international safety standards (CE, ISO).

Description

Automatic Aluminum Tube Filling and Crimping Machine TB-30

Advanced Automatic Aluminum Tube Filling and Crimping Machine for Precision Packaging.

TB-30 Automatic Aluminum Tube Filling and Crimping Machine.

Our automatic tube filling monoblock represents the latest innovation in aluminum tube packaging technology. This integrated system combines precision dosing, photoelectric mark registration, and secure crimping in a single automated unit, specifically designed for high-quality packaging applications across regulated industries.

The TB-30 Automatic Aluminum Tube Filling and Crimping Machine is designed for high-efficiency packaging of viscous and semi-viscous products into aluminum tubes. Combining precision dosing, automatic tube orientation, and secure crimping, this machine ensures consistent quality and reliability for industries requiring high-quality tube packaging. With a production capacity of up to 45 tubes per minute and ±0.5% filling accuracy, it is suitable for a wide range of applications, including cosmetics, pharmaceuticals, food, and industrial chemicals .


⚙️ Technical Specifications

Parameter Specification
Model TB-30
Production Capacity Up to 45 tubes/minute (2,700 tubes/hour)
Filling Accuracy ±0.5%
Tube Dimensions Diameter: 12–35 mm; Length: 50–200 mm
Filling Volume Range 3 g to 250 g
Power Requirements 220V/50Hz or 380V/50Hz; 2–3 kW
Control System PLC with touchscreen interface
Safety Standards CE, ISO 9001
Construction Stainless steel (SUS304/SUS316) contact parts
Crimping Method Double folding and sealing

Technical Specifications:

  • Machine Type: Automatic Tube Filling and Crimping Monoblock

  • Production Capacity: Up to 50 tubes per minute

  • Filling Accuracy: ±0.5%

  • Tube Material: Aluminum tubes

  • Tube Diameter Range: 12-35 mm

  • Tube Length Range: 50-200 mm

  • Filling Volume Range: 3-250 ml

  • Dosing System: Precision piston filler

  • Detection System: Photoelectric mark sensor

  • Crimping Method: Precision aluminum tube crimping

  • Orientation System: Automatic tube orienter

  • Power Requirements: 380V/220V, 50/60 Hz, 3-4 kW

  • Control System: PLC with touchscreen interface

  • Construction: Stainless steel (304/316) contact parts

  • Compliance: CE, ISO 9001, GMP standards

Key Features and Benefits:

  • Complete Automation: Integrated tube handling from orientation to crimping

  • Precision Mark Detection: Photoelectric sensor ensures accurate label positioning

  • Consistent Dosing: Piston filling system maintains ±0.5% accuracy

  • Secure Crimping: Professional aluminum tube crimping for leak-proof seals

  • Versatile Application: Suitable for various industries and product types

  • Quick Changeover: Easy adjustment for different tube sizes

  • Hygienic Design: Stainless steel construction meets pharmaceutical standards

  • User-Friendly Operation: Intuitive interface with recipe storage

  • Quality Assurance: Comprehensive monitoring throughout process

  1. High Precision Filling:

    • Piston-based dosing system ensures ±0.5% accuracy, minimizing product waste and ensuring consistent fill volumes .

    • Quick-change parts allow rapid transitions between tube sizes and products, reducing downtime .

  2. Automated Operation:

    • Automatic tube orientation and feeding system ensure smooth and efficient operation with minimal manual intervention .

    • No-tube-no-fill technology prevents product wastage and ensures only properly positioned tubes are filled .

  3. Durability and Safety:

    • Stainless steel construction (SUS304/SUS316) resists corrosion and meets hygiene standards for pharmaceutical and cosmetic applications .

    • Compliance with CE and ISO standards ensures operational safety and reliability .

  4. User-Friendly Design:

    • PLC-based control system with touchscreen interface allows easy parameter adjustments and recipe storage .

    • Easy maintenance with accessible components and minimal downtime .

  5. Versatility:

    • Suitable for a wide range of products, including creams, ointments, lubricants, adhesives, and food pastes .

    • Handles aluminum tubes of various sizes and thicknesses (0.1–1.0 mm) .

Applications:

  • Pharmaceutical Products: Ointments, creams, topical medications

  • Cosmetic Products: Creams, gels, ointments, specialty cosmetics

  • Food Products: Pastes, concentrates, food-grade preparations

  • Chemical Products: Industrial compounds, specialty chemicals

  • Professional Products: Dental compounds, medical preparations

Advanced Automatic Tube Filling and Crimping System for Aluminum Packaging.

This fully automated monoblock system integrates tube orientation, photoelectric mark detection, precision piston dosing, and aluminum tube crimping in a single unit. Designed for pharmaceutical, cosmetic, food, and chemical products. Handles aluminum tubes with precision crimping and achieves production speeds up to 50 tubes per minute with ±0.5% accuracy. Ideal for manufacturers requiring compliant packaging solutions.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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