Description
Precision Engineering for Complex Formulations and Process Control
The 50L Multifunctional Reactor is designed for applications where superior mixing quality, removal of entrapped air, and process monitoring are paramount. The bottom homogenizer (often a high-shear rotor-stator type) creates extremely fine emulsions and dispersions, while the vacuum system removes air bubbles and volatiles, and the sampling device allows for real-time quality checks without process interruption or contamination risk.
Core System Components & Advantages
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Integrated Vacuum System: Allows for deaeration (degassing) of products to prevent oxidation and improve product stability, as well as facilitating distillation processes under reduced pressure for lower temperature operation.
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Bottom Homogenizer: Provides intense, localized high-shear for breaking down agglomerates, creating stable emulsions, and achieving uniform particle size distribution in creams, ointments, and suspensions.
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Sanitary Sampling Device: Enables the withdrawal of representative product samples directly from the reaction vessel during operation. This is crucial for meeting stringent regulatory standards, allowing for real-time quality control and reaction monitoring without compromising the batch.
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Hygienic and Compliant Design: Can be constructed from high-quality materials like Stainless Steel (AISI 304 or 316L) with polished internal surfaces (e.g., Ra ≤ 0.8 µm) to support easy cleaning and comply with GMP standards.
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Temperature Control: The reactor likely includes a jacketed vessel for precise temperature control using circulating thermal fluids, which is critical for controlling reaction kinetics and product quality.
Built for Compliance and Global Market Excellence
The reactor’s design supports adherence to international regulatory standards. This is crucial for exporting your products to markets in Southeast Asia, Africa, the Middle East, and Latin America. The integrated sampling mechanism and cleanable design are key for validation and quality assurance.
Technical Specifications (To be filled from your data)
| Technical Parameter | V-50 |
|---|---|
| Total Reactor Volume | 50 L |
| Homogenizer Power & Speed | kW, 0-3000 RPM (variable speed) |
| Vacuum Level | Final pressure in mBar or Torr |
| Heating/Cooling System | Jacket type, temperature range, media |
| Material of Construction | Vessel: 316L SS, Seals: EPDM/PTFE |
| Sampling Device Type | Sterilizable sampling valve, closed-loop system |
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🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
