V-50 — 50L Compact Mobile Reactor with Bottom Homogenizer and Top Agitator

This 50L Compact Mobile Reactor is engineered for complex processes requiring intensive mixing and precise homogenization. The unique dual-mixing system—combining a bottom homogenizer for high-shear emulsification and particle size reduction with a top agitator for overall mixing and suspension—ensures perfect product consistency. Built on a mobile platform for flexible workflow integration and constructed from high-grade, compliant materials, this reactor is a versatile solution for the pharmaceutical, cosmetic, and specialty chemical industries.

Description

Precision Mixing and Homogenization in a Mobile, Compact Design

The 50L Compact Mobile Reactor is designed for applications where superior mixing quality and process flexibility are paramount. The integrated bottom homogenizer (often a high-shear rotor-stator type) creates extremely fine emulsions and dispersions, while the top-mounted agitator (such as a paddle or anchor type) ensures uniform temperature and composition throughout the vessel, preventing sedimentation.

Core System Components & Advantages

  • Dual Mixing System: The bottom homogenizer provides intense, localized high-shear for breaking down agglomerates and creating stable emulsions. The top agitator provides bulk fluid movement, ensuring consistent temperature and composition throughout the vessel. This combination is ideal for products like creams, lotions, ointments, and adhesive formulations.

  • Mobile and Compact Design: The reactor is mounted on a robust mobile platform with lockable castors, allowing for easy movement between processing, cleaning, and storage areas. This enhances operational flexibility and simplifies production line layout.

  • Hygienic and Compliant Design: Can be constructed from high-quality materials like Stainless Steel (AISI 304 or 316L) with polished internal surfaces (e.g., Ra ≤ 0.8 µm) to support easy cleaning and comply with GMP standards.

  • Temperature Control: The reactor includes a jacketed vessel for precise temperature control using circulating thermal fluids, which is critical for controlling reaction kinetics and product quality.

Built for Compliance and Global Market Excellence

The reactor’s design supports adherence to international regulatory standards. This is crucial for exporting your products to markets in Southeast Asia, Africa, the Middle East, and Latin America.

Technical Specifications

Technical Parameter V-50
Total Reactor Volume 50 L
Bottom Homogenizer Power & Speed kW, 0-3000 RPM (variable speed)
Top Agitator Type, Power & Speed Anchor/Paddle, kW, 0-150 RPM (variable speed)
Heating/Cooling System Jacket type, temperature range, media
Material of Construction Vessel: 316L SS, Seals: EPDM/PTFE
Mobile Platform Frame material, number and type of castors

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.
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