Description
Precision Engineering for Complex Pharmaceutical Formulations
The 500L reactor represents a complete system for demanding mixing, dispersing, and reaction processes in the pharmaceutical industry. Its robust design ensures uniform product quality, repeatable results, and full compliance with stringent hygiene standards, making it an ideal solution for both R&D and full-scale production .
Key Technical Specifications & Operational Advantages
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Bottom Homogenizer System: A high-shear, rotor-stator homogenizer ensures rapid particle size reduction, creates stable emulsions, and guarantees perfect homogeneity. It also facilitates product circulation and discharge, and can operate under vacuum to remove entrapped air for superior product quality .
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Anchor Stirrer with Teflon Scrapers: The stirrer operates at an adjustable speed, ensuring continuous scraping of the internal walls to prevent product buildup and ensure efficient heat transfer, which is critical for temperature-sensitive formulations .
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Automatic Control & GMP Compliance: The reactor is controlled via a centralized panel featuring frequency regulators for the stirrer and homogenizer, a PID controller for precise temperature management, and a data archiver for full process traceability . The design and surface finishes (e.g., Ra ≤ 0.6 µm on product contact surfaces) adhere to GMP standards .
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Versatile & Safe Design: Constructed from AISI 316L stainless steel for all product contact parts, the reactor can handle pressures from vacuum to positive pressure and is equipped with multiple ports on the lid for various process needs .
Built for Compliance and Global Market Excellence
This reactor’s design, featuring easy-clean surfaces, validated cleaning protocols, and comprehensive documentation, supports adherence to international regulatory standards like GMP. This is crucial for exporting pharmaceutical products to markets in Southeast Asia, Africa, the Middle East, and Latin America.
Technical Specifications
| Parameter | Specification |
|---|---|
| Total Volume | 500 L |
| Working Volume | 500 L |
| Pressure in Vessel | -0.9 to +0.5 bar |
| Max Temperature in Vessel | Up to +90 °C |
| Stirrer Speed | 15-56 rpm |
| Homogenizer Speed | 1200-3000 rpm |
| Material (Product Contact) | AISI 316L Stainless Steel |
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
