Description
Engineered for Unmatched Efficiency and Workflow Integration
This 500L reactor represents a significant advancement in industrial batch processing. The integration of mobile containers and a dedicated homogenizer into a single, automated system eliminates transfer steps, minimizes contamination risk, and drastically reduces cycle times.
Core System Components & Advantages
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Rollable Mobile Containers: The main reaction vessel is mounted on a mobile platform, allowing for easy movement between processing, cleaning, and storage stations. This facilitates quick product changeovers and simplifies maintenance.
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Lifting Homogenizer Assembly: A high-shear homogenizer is mounted on a vertical lift mechanism. It can be lowered into the vessel for intense mixing and emulsification, and raised completely clear for easy access to the container. This is ideal for creating stable emulsions, suspensions, and for particle size reduction .
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Full Process Automation: The system is controlled by an advanced PLC and HMI (Human-Machine Interface), allowing for precise recipe control, data logging, and repeatable batch quality. This is essential for meeting regulatory standards .
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GMP Compliant Design: Constructed with high-quality stainless steel (AISI 316L or 304) for all product contact surfaces, with polished finishes, minimal dead legs, and easy-clean design to support strict hygiene protocols .
Built for Compliance and Global Market Excellence
The reactor’s design adheres to major international regulatory standards, including GMP and FDA guidelines. This compliance is crucial for exporting your products to markets in Southeast Asia, Africa, the Middle East, and Latin America. The automated system provides comprehensive data logging, ensuring full traceability.
Technical Specifications (To be filled from your data)
| Technical Parameter | V-500 |
|---|---|
| Total Reactor Volume | 500L |
| Homogenizer Power & Speed | e.g., kW, 0-3000 RPM (variable speed) |
| Heating/Cooling System | Jacket type, temperature range -20°C to 200°C, media water, thermal oil |
| Operating Pressure | Full vacuum to +X bar |
| Materials of Construction | Vessel: 316L SS, Seals: EPDM/PTFE |
| Control System | PLC with 10″ HMI touchscreen, data logging |
| Utilities | Power 400V/50Hz, compressed air, water connections |
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
