Description
Integrated Processing for Superior Cosmetic Manufacturing
The 1000L system represents a complete solution for complex cosmetic formulations. The three-vessel design (main pot, water pot, oil pot) is crucial for complex recipes, allowing for precise, temperature-controlled preparation of separate phases before they are automatically transferred into the main emulsification vessel. This closed-loop, vacuum-operated process is ideal for creating stable emulsions, preventing aerosoling, and ensuring batch-to-batch consistency on a production scale .
Key Technical Specifications & Operational Advantages
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Three-Vessel System for Complex Recipes: The system includes a main emulsifying pot, a water pot, and an oil pot. The auxiliary pots are used for dissolving solids or pre-mixing phases, which can then be transferred into the main pot, streamlining the workflow and preventing cross-contamination .
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High-Shear Turbo Emulsification: The heart of the system is a high-speed homogenizing head that subjects materials to intense hydraulic shear forces. This action instantly disperses and emulsifies the mixture, resulting in a product that is exceptionally fine, stable, and uniform, with a particle size in the range of 0.2-5 micrometers .
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Vacuum Operation for Superior Quality: Operating under a vacuum is essential for deaerating the product during mixing. This removes bubbles that can compromise the stability, appearance, and efficacy of cosmetic products, leading to a denser, more professional end product .
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Efficient Mixing System: Alongside the turbo emulsifier, the main kettle is equipped with a multi-layered mixing system, often including an anchor stirrer with PTFE scrapers to continuously sweep the inner wall. This prevents material from sticking and ensures efficient heat transfer for uniform heating or cooling .
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Hygienic & Robust Design: Constructed from high-quality Stainless Steel (AISI 304 or 316L). Internal surfaces are polished to a mirror finish to prevent material adhesion and facilitate easy cleaning, confirming to GMP requirements .
Built for Compliance and Global Market Excellence
The reactor’s design, focused on cleanability and the use of compliant materials, supports adherence to international regulatory and quality standards. This is crucial for cosmetic manufacturers supplying products to markets in Southeast Asia, Africa, the Middle East, and Latin America.
Technical Specifications
| Parameter | Specification |
|---|---|
| Total System Capacity | V-1000 (100-1000L) |
| Main Emulsifier Power | ~22-30 kW |
| Homogenizer Speed Range | 0-3000 rpm |
| Mixing Speed | 0-63 rpm |
| Heating Method | Steam Jacket or Electric Heating |
| Vacuum Level | Up to -0.095 MPa |
| Material of Construction | Stainless Steel AISI 304 / 316L |
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
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✅ GMP Compliance Guarantee
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✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
