LDP-500 Linear System for Processing, Filling & Sealing Viscous Products into Doy-Pack Pouches

LDP-500 Linear System for Processing, Filling & Sealing Viscous Products into Doy-Pack Pouches

From Raw Ingredient to Finished, Packaged Product. The LDP-500 is a complete linear packaging line designed for viscous products like condensed milk, ketchup, mayonnaise, and sauces. It integrates product conditioning, high-precision piston filling, spout insertion, and final pouch sealing into one automated system. This all-in-one solution ensures consistent product quality, portion control, and high-speed packaging for the food industry.

Description

LDP-500: Integrated Line for Viscous Food Products

Precision Piston Filling for Perfect Portions.

Engineered for the Demands of Food Production.

Integrated Processing («Formirovaniya»): This implies the system include features like mixing or de-aeration tanks to prepare the product (e.g., maintain emulsion, ensure consistent viscosity) immediately before filling. This is a critical value-add for product quality.

Piston Filling Superiority: For thick, viscous products like those listed, piston fillers are the industry standard. They provide extremely accurate volumetric dosing, handle products with particulates, and are easy to clean and maintain. 

Spout Insertion («Vpajki Shtuczera»): A key feature is the integration of a spout applicator. This automatically welds and places a rigid plastic spout onto the pouch, creating a user-friendly, re-closable package that is highly desirable for sauces, condiments, and dairy products.

Complete Automation: The «linear complex» is a full production line. It takes the raw product, conditions it, fills it with precision, adds a convenience feature (spout), and seals the pouch—all without manual intervention. This drastically reduces labor and increases throughput.

Hygienic & Compliant Design: For food contact, the machine must be constructed with AISI 316 Stainless Steel, feature polished welds, and have a design that complies with food safety standards (e.g., HACCP, GMP). 

 

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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