Description

Twin-Nozzle Semi-Automatic Weighing Filling and Capping Line for Adhesives in 5L to 20L Buckets

LFSG-500 Twin-Nozzle Line: Productivity Meets Precision for Adhesive Filling

Meeting production targets for adhesive packaging requires both speed and unwavering accuracy. The LFSG-500 Twin-Nozzle Line addresses this need by combining parallel processing with gravimetric technology. This semi-automatic system is ideal for businesses looking to scale their batch production without investing in a fully automated conveyor line. It significantly reduces filling cycle times while maintaining the critical weight-based accuracy that minimizes product giveaway and ensures consistent container fill levels.

Key Technical Specifications & Features

• Operation Mode: Semi-Automatic (operator places/removes containers).

• Filling Technology: Dual independent gravimetric (weighing) systems with load cells.

• Filling Heads: Two (2) retractable filling nozzles for simultaneous operation.

• Target Products: Liquid to high-viscosity adhesives, glues, sealants, and chemical pastes.

• Container Focus: Standard plastic pails/buckets (5-liter, 10-liter, 20-liter capacities).

• Capping: Pneumatic capping head for applying and sealing press-on bucket lids.

• Conveyance: Powered roller conveyor for easy movement of heavy buckets.

• Construction: Robust compact frame. Material contact parts can be specified for chemical compatibility.

• Control: Central control panel managing both weighing stations, with batch counters and adjustable fill parameters.

Core Advantages of the Twin-Nozzle Design

• Increased Throughput: Fill two buckets in the time it takes to fill one, dramatically boosting production capacity for batch operations.

• Independent Accuracy: Each nozzle has its own weighing platform, ensuring that both containers are filled to the exact target weight simultaneously, without compromise.

• Space-Efficient: The compact «duplicated workstation» design provides high output without the large footprint of a linear conveyor line.

• Operational Flexibility: Operators can choose to run both nozzles for maximum speed or use a single nozzle for smaller batches or product testing.

Target Industries & Applications

This line is optimized for manufacturers of bonding and sealing products:

• Construction & Woodworking Adhesives: PVA glues, construction adhesives, polyurethane binders.

• Industrial Adhesives & Sealants: Packaging for products sold in bulk to trade professionals.

• DIY & Consumer Chemicals: Household glues, repair compounds, and sealants filled into retail-sized buckets.

Why Choose This Line for Your Adhesive Production?

• Boost Productivity: The most significant upgrade from a single-nozzle station, directly impacting your output.

• Maintain Premium Accuracy: Gravimetric filling ensures consistent weight, crucial for product quality and cost control.

• Optimized for Buckets: The entire system—from nozzle height to capping pressure—is designed for efficient handling of standard pails.

• Robust and Reliable: Built for the demanding environment of handling viscous materials and heavy containers.

• Clear ROI: Offers a straightforward path to higher production capacity with a manageable investment.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

📥Free line configuration for your products, throughput validation testing!