Description
Safe & Efficient Filling for Foaming and Aggressive Chemicals
The LLS-1000 addresses the critical challenges of filling foaming and corrosive substances. By lowering the filling lance to the bottom of the IBC tote and filling from the bottom-up, the product surface is agitated minimally. This process is crucial for maintaining operational safety and product integrity when dealing with solvents, acids, surfactants, and other aggressive formulations.
Technical Excellence and Key Features
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Submerged Lance (Dip-Pipe) Filling: The core feature that sets this system apart. The lance descends into the IBC tote, and filling occurs at the bottom, displacing air upwards with minimal turbulence to control foam and fumes.
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Corrosion-Resistant Construction: Contact parts are constructed from materials such as 316/316L stainless steel, PTFE, or PVDF to withstand the harshest acids, alkalis, and solvents.
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Automated Operation: The system is managed by a user-friendly PLC with an HMI touchscreen for easy recipe management, ensuring consistent fill volumes and repeatable performance across different products.
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Containment and Safety: The system is designed to be dust-tight and fume-tight during the connection and filling process, protecting the workplace environment from hazardous exposures.
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High-Accuracy Filling: Utilizes mass-based weighing (load cells) for precise control, ensuring each IBC tote is filled to the exact target weight, minimizing product giveaway and ensuring compliance.
Industries and Applications
The LLS-1000 is versatile and serves a broad spectrum of sectors:
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Chemical Manufacturing: For solvents, additives, and specialty chemicals.
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Agrochemicals: Precisely fills liquid pesticides, herbicides, and fertilizers.
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Petrochemicals: Suitable for filling lubricants, oils, and other base products.
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Acids & Alkalis: Safely handles concentrated liquids like sulfuric acid, nitric acid, hydrochloric acid, and sodium hydroxide.
| Configuration | Description | Ideal Use Case |
|---|---|---|
| Semi-Automatic | Operator places and removes canisters; system automates the filling cycle. | Lower volume production, high product flexibility. |
| Fully Automatic | Integrated with conveyor systems for automatic canister handling and positioning. | High-volume lines aiming for maximum throughput and minimal operator intervention. |
Why Choose This System?
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Enhanced Safety: Protects personnel from direct contact with hazardous chemicals through automated processes and enclosed designs.
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Increased Efficiency: Dramatically increases filling speed and consistency compared to manual operations, boosting your overall production line output.
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Reduced Waste: Precision filling eliminates overfilling and underfilling, leading to significant product and cost savings.
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Regulatory Compliance: The system is designed to meet stringent international standards for safety and equipment used in hazardous locations.
📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.
🔍Ready to Eliminate Production Bottlenecks?
💎Need Industrial Production Automation?
✅ GMP Compliance Guarantee
✅ 24/7 Multilingual Support
✅ 24-month performance guarantee
✅ Local technicians in 18 countries
📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!
📥Free line configuration for your products, throughput validation testing!
🎓Contact Specialists for Packaging Equipment:
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🧼Compliance Roadmap:
- CE, EAC, ISO 9001 certifications.
- GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
- ATEX options for chemical solvents.
