Description

TBM-20 Semi-Automatic Tube Filling and Ultrasonic Sealing Monoblock

Ultrasonic tube sealing process for multi-layer tubes.

Compact tube packaging monoblock for pharmaceutical products.

The TBM-20 compact semi-automatic monoblock is designed for precision filling and ultrasonic sealing of both single-layer and multi-layer (poly-laminate) plastic tubes. Featuring a piston filling system and advanced ultrasonic sealer, this machine ensures perfect seals without adhesives or excessive heat. Ideal for cosmetic, pharmaceutical, and food industries, it offers production speeds up to 20 tubes per minute with ±1% accuracy and features SS304/316 construction for easy cleaning and maintenance.

Key Features:

• ✅ Ultrasonic Sealing: Ensures strong, hermetic seals without adhesives or excessive heat.

• ✅ High Accuracy: Piston filler system minimizes product waste (≤±1% error).

• ✅ Versatile Application: Handles creams, pastes, gels, and ointments for cosmetics, food, and chemicals.

• ✅ Embossing Option: Copper matrices allow date/lot coding on tube seams.

• ✅ Hygienic Design: Easy-to-clean SS304/316 construction, compliant with GMP standards.

Precision Filling and Ultrasonic Sealing for Diverse Industries
The TBM-20 semi-automatic monoblock combines filling and ultrasonic sealing into a single, efficient workstation. Designed for cosmetic, pharmaceutical, and chemical products, it ensures consistent results for viscous formulations like creams, pastes, gels, and ointments. The ultrasonic sealing module uses high-frequency vibrations to create strong, contamination-resistant seals without external heat, preserving product integrity. This versatility makes it suitable for:

• Cosmetics & Personal Care: Toothpaste, facial creams, hair gels, and lotions.

• Pharmaceuticals & Veterinary: Medicated ointments and topical creams.

• Food Industry: Pastes, condiments, and food supplements.

• Chemical Products: Adhesives, sealants, and lubricants.

Advanced Features for Enhanced Performance

• Ultrasonic Sealing Technology: Generates heat internally via high-frequency vibrations, ensuring secure seals without adhesives or fillers.

• Piston Filler System: Provides volumetric accuracy (≤±1%) for products of varying viscosities.

• Photoelectric Sensor: Guarantees accurate tube placement, reducing errors and waste.

• Embossing Unit: Copper matrices mark each tube with batch numbers and expiration dates for full traceability.

• Stainless Steel Construction: SS304/316 contact parts resist corrosion and enable easy cleaning.

• User-Friendly Interface: Simple controls for easy operation and quick changeover.

Key Features:

• Ultrasonic sealing for single & multi-layer tubes

• Piston dosing system with ±1% accuracy

• Handles viscosities from 500 to 50,000 cP

• SS304/316 stainless steel construction

• Photoelectric sensor for precise positioning

• Compact, floor-mounted design

• Easy changeover between tube sizes

Detailed Product Description:

Advanced Ultrasonic Tube Sealing Technology
Our semi-automatic monoblock combines precision filling with ultrasonic sealing technology that creates perfect seals without adhesives or external heat sources. The ultrasonic system generates heat through high-frequency vibrations within the tube material itself, ensuring strong, reliable seals for both single-layer and multi-layer poly-laminate tubes.

Technical Specifications

Key Features & Benefits

• Universal Sealing: Handles both single-layer and multi-layer poly-laminate tubes

• Precision Filling: Piston dosing system ensures accurate fill volumes

• Contamination-Free: Ultrasonic sealing prevents product contamination

• Easy Operation: Semi-automatic design requires minimal training

• Quick Changeover: Adaptable to different tube sizes and materials

• Hygienic Design: Stainless steel construction meets sanitary standards

Industries Served

• Cosmetics: Creams, lotions, gels, toothpaste

• Pharmaceuticals: Ointments, topical medications

• Food Industry: Pastes, condiments, food supplements

• Chemical Products: Adhesives, sealants, specialty chemicals

Why Choose the TBM-20 with Ultrasonic Sealing?

• Contamination-Resistant Sealing: Ultrasonic technology seals through product overfill, reducing waste.

• Cost-Effective Operation: No need for custom-sized parts or adhesives, lowering operational costs.

• Easy Maintenance: Designed for quick cleaning and minimal downtime.

• Global Compliance: Built for reliability in diverse climates (e.g., humidity, dust).

• Ideal for Small Batches: Perfect for R&D, pilot plants, and medium-scale production.

TBM-20 Semi-Automatic Tube Filling and Ultrasonic Sealing Machine.

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