Description

Semi-Automatic Hydraulic Press Cartridge Filling and Capping System

TBC-10 Dispenser with Hydraulic Press for Filling and Capping Plastic Tubes.

Semi-automatic hydraulic press cartridge filling system.

200L drum hydraulic compression system for viscous chemicals.

This semi-automatic packaging system combines a hydraulic press with precision dispensing technology for packaging high-viscosity construction chemicals into standard cartridges. The complete workstation features a 200L capacity hydraulic compression system, single-nozzle dispenser, vibratory cap orienter, and automatic capping station. Specifically designed for handling thick, viscous materials such as sealants, lubricants (lithol, solidol), construction adhesives, and other building compounds that require forced extraction from containers.

Key Features:

• ✅ Hydraulic Press System: Efficiently extracts high-viscosity products from containers like pails or drums.

• ✅ Precision Dispensing: ±1% filling accuracy with adjustable volume control.

• ✅ Automatic Capping: Ensures secure, leak-proof seals with consistent torque.

• ✅ Versatile Application: Handles products with viscosities up to 500,000 cP.

• ✅ Hygienic Design: SS304/316 stainless steel contact parts, easy to clean and maintain.

• ✅ User-Friendly Operation: Semi-automatic design minimizes training requirements.

Efficient Packaging Solution for High-Viscosity Products
The TBC-10 semi-automatic dispenser integrates a hydraulic press mechanism to handle challenging high-viscosity products that cannot be filled by gravity alone. This system is particularly effective for products like sealants, lubricants (e.g., lithol, solidol), construction adhesives, and industrial chemicals. The hydraulic press applies controlled pressure to extract products from containers, ensuring consistent flow and minimizing waste. This makes it an ideal solution for manufacturers in the construction, automotive, and chemical industries .

Advanced Features for Enhanced Performance

• Hydraulic Press System: Designed to extrude thick masses from containers like pails or drums, ensuring continuous product flow without air pockets. The press can be equipped with vacuum lids for improved product quality .

• Precision Dispensing: Utilizes a servo-driven piston or pump mechanism to achieve ±1% filling accuracy, reducing product giveaway and ensuring consistency.

• Automatic Capping Station: Features a vibratory cap orienter and automatic capping heads to apply secure, leak-proof seals with consistent torque control.

• Robust Construction: SS304/316 stainless steel contact parts resist corrosion and meet hygiene standards, making it suitable for chemical and industrial environments .

• User-Friendly Controls: PLC interface with touchscreen allows for easy operation, recipe storage, and quick changeover between products and tube sizes.

Key Features:

• Hydraulic press with 200L drum capacity

• High-pressure hose delivery system

• Single-nozzle precision dispenser

• Vibratory cap orientation and feeding

• Automatic capping station

• Handles products up to 500,000 cP viscosity

• SS304/316 stainless steel construction

• Semi-automatic operation

• 15-20 cartridges per minute capacity

Technical Specifications:

Complete Packaging Solution for Viscous Construction Chemicals
This specialized semi-automatic system addresses the unique challenges of packaging high-viscosity construction products. The hydraulic press provides the necessary force to extract thick materials from industrial containers, while the precision dispensing and capping systems ensure accurate, reliable packaging ready for end-use.

Technical Specifications Table:

Key Benefits:

• Forced Extraction: Hydraulic system handles even the most viscous products

• Precision Packaging: Accurate dispensing maintains consistent fill volumes

• Complete Solution: Integrated system from extraction to capping

• Industrial Capacity: Handles standard 200L production containers

• Versatile Application: Suitable for various construction chemicals

• Reliable Operation: Robust design ensures consistent performance

• Easy Maintenance: Simple design allows for quick cleaning

Industries Served:

• Construction chemicals manufacturing

• Industrial lubricant production

• Sealant and adhesive manufacturing

• Building materials packaging

• Technical chemical products

Applications & Industries

• Construction Chemicals: Sealants, adhesives, caulks, and mortars.

• Industrial Lubricants: Greases, lubricating compounds, and technical gels.

• Automotive Products: Anti-seize compounds, brake lubricants, and assembly pastes.

• Technical Chemicals: Specialty compounds, maintenance products, and waterproofing materials .

Why Choose the TBC-10 with Hydraulic Press?

• Efficient Product Extraction: The hydraulic press ensures complete extraction of high-viscosity products, reducing waste and maximizing yield.

• Precision and Consistency: Accurate filling and capping maintain product quality and shelf life.

• Versatility: Suitable for a wide range of products and container types.

• Durability: Built to withstand harsh industrial environments with minimal maintenance.

• Global Compliance: Designed to meet international safety and hygiene standards .

Cartridge dispensing and capping station.

Construction chemical packaging workstation.

TBC-10 Semi-Automatic Dispenser with Hydraulic Press.

📜 Schedule virtual airflow visualization test.

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