TBM-20 Semi-Automatic Monobloc for Aluminum Tube Filling and Crimping

TBM-20 Semi-Automatic Monobloc for Aluminum Tube Filling and Crimping

The TBM-20 is a robust, floor-mounted monobloc system designed for the precise volumetric filling and secure double-seam crimping of aluminum tubes. Engineered for versatility, it handles a wide range of viscous products from pharmaceuticals and cosmetics to chemicals and industrial compounds. Its semi-automatic operation ensures ease of use, high accuracy, and quick changeover, making it an ideal solution for pilot plants, small-to-medium batch production, and R&D laboratories.The TBM-20 semi-automatic monobloc machine is designed for precise volumetric filling and secure double-seam crimping of aluminum tubes. It is an ideal solution for medium-capacity production lines in the cosmetic, pharmaceutical, food, and chemical industries. Key Specifications: • Filling Accuracy: ±0.5% • Production Speed: Up to 20 tubes per minute • Filling Volume: 5ml to 500ml (adjustable) • Crimping Type: Double-seam crimp for superior leak prevention • Construction: Contact parts made of SS304/316 stainless steel • Control System: User-friendly PLC interface with touch panel

Description

TBM-20 Semi-Automatic Tube Filling and Crimping Monoblock

Semi-Auto Monobloc for Filling and Crimping Aluminum Tubes.

Precision Filling and Secure Sealing for Your Products
The TBM-20 semi-automatic tube filling and crimping machine combines robust construction with operational simplicity. It is engineered to handle a wide range of viscous products—including creams, ointments, gels, pastes, adhesives, and lubricants—with exceptional accuracy and reliability, minimizing product waste and maximizing your output.

Engineered for Diverse Industries and Applications
Built to meet the stringent requirements of various sectors, the TBM-20 is your trusted partner for packaging:
• Cosmetics & Personal Care: Toothpaste, facial creams, hair gels, lotions.
• Pharmaceuticals & Veterinary: Medicated ointments, topical creams, veterinary products.
• Food Industry: Condiments, food pastes, edible oils.
• Chemicals: Industrial adhesives, lubricants, sealants, automotive chemicals.
The machine’s versatile design ensures quick changeover between different tube diameters and products, making it perfect for batch production.

Robust Design and User-Centric Operation
Crafted from high-quality stainless steel (SS304/316), the TBM-20 ensures durability, corrosion resistance, and compliance with hygiene standards essential for food, pharma, and cosmetic applications. Its semi-automatic operation is designed for ease of use:
• An operator places an empty aluminum tube onto the filling nozzle.
• The foot pedal initiates the precise volumetric filling cycle.
• The filled tube is then transferred to the crimping station for a secure, hermetic double-seam seal.
This streamlined process reduces operator fatigue and requires minimal training.

Key Features:

  • Integrated Process: Combines filling and crimping in one compact unit.
  • Superior Accuracy: Piston filler system ensures precise dosing with minimal product waste.
  • Secure Sealing: Robust crimping module creates a hermetic, tamper-evident seal.
  • Date & Batch Coding: Integrated embossing unit marks each tube with production data.
  • Hygienic Design: Constructed with SS304/316 stainless steel contact parts for easy cleaning and compliance.

Precision and Reliability for Demanding Applications

The TBM-20 semi-automatic monoblock streamlines your packaging process by integrating filling and crimping operations into a single, efficient workstation. Designed for operator-friendly performance, this machine delivers consistent, high-quality results for a diverse array of products, ensuring your brand’s integrity and shelf life.

Engineered for Your Industry and Products

This versatile monobloc is the perfect packaging solution for multiple sectors:

  • Pharmaceutical & Veterinary: Medicated ointments, topical creams, gels, and veterinary products.
  • Cosmetics & Personal Care: Facial creams, hair gels, toothpaste, and lotions.
  • Chemical & Industrial: Adhesives, sealants, lubricants, dyes, paints, and specialty chemicals.

Whether you’re packaging a sensitive pharmaceutical cream or a high-viscosity industrial adhesive, the TBM-20 handles it with precision and reliability.

Advanced Features for Enhanced Performance

  • Rotary Indexing Table: Ensures smooth and precise positioning of tubes for each operation cycle.
  • Photoelectric Sensor: Guarantees accurate tube placement and activation, preventing errors and waste.
  • Piston Filler System: Provides exceptional volumetric accuracy (±0.5%) for both thick and thin products, eliminating giveaway.
  • Automatic Crimping Jaw: Creates a consistent, secure, and leak-proof double-seam crimp on aluminum tubes.
  • Embossing Unit: Equipped with rotary type dies to permanently mark each tube’s crimp with crucial batch numbers and expiration dates for full traceability.
  • Stainless Steel Construction: All product-contact parts are made from corrosion-resistant SS304 or SS316, meeting hygiene standards for easy cleaning and maintenance.

Technical Specifications

Parameter Specification
Machine Type Semi-Automatic Monobloc (Filling + Crimping)
Operation Foot pedal actuated, rotary table
Max Speed Up to 20 tubes per minute*
Filling Accuracy ±0.5%
Filling Volume 5 ml — 500 ml (adjustable)
Crimping Method Double-seam crimp
Coding Embossing for batch/date on tube seam
Power Supply 110V / 220V, 50/60 Hz
Pneumatic Pressure 0.6 — 0.8 MPa (6-8 bar)
Construction Material SS304 / SS316 (contact parts), powder-coated carbon steel frame

Why Choose the TBM-20 Monoblock?

  • Cost-Effective Automation: Perfect entry-level solution for companies automating their tube packaging without the cost of a full automatic line.
  • Easy to Use & Maintain: Simple controls and robust design minimize training and downtime.
  • Quick Changeover: Adaptable to different tube diameters and lengths with change parts.
  • Global Compliance: Built to perform reliably in diverse operating environments across Southeast Asia, the Middle East, Africa, and Latin America.
  • Durable Investment: Engineered for long-term performance in demanding production settings.

Built to perform reliably in diverse climatic conditions, from the humidity of Southeast Asia to the dust-prone environments of the Middle East.

📜 Schedule virtual airflow visualization test.
💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.
🔬 Schedule virtual factory acceptance test with our engineers.
🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

🔍Ready to Eliminate Production Bottlenecks?

💎Need Industrial Production Automation?

✅ GMP Compliance Guarantee

✅ 24/7 Multilingual Support

✅ 24-month performance guarantee

✅ Local technicians in 18 countries

📈Start small, get a free production layout designed for your growth trajectory. Scale smarter with engineering support!

📥Free line configuration for your products, throughput validation testing!

🎓Contact Specialists for Packaging Equipment:

📞 Phone: +7 927 056-19-99
🌍 Regional Service Hubs: Dubai (MENA), Hanoi (SEA), Lagos (Africa).
📄 On-Demand Engineering: Product-specific configurations in 1-2 weeks.
⚙️ Rapid Customization: Customize equipment for unique products within 1-2 weeks.
🌐 Request Efficiency Audit: Free line analysis with 15% output improvement guarantee.
🛠️ On-Site Calibration: Available within 72hrs in key regions.
📊 Ramp-Up Assurance: On-site commissioning in <72hrs.
🔧 Spare Parts Kits: Region-specific inventory for <24hr delivery.
🌡️ For a free product compatibility test using your materials.
⚡Voltage customization available (110V-220V-380V-480V) — trusted by World industrial manufacturers in 16+ countries. Serving manufacturers in 12+ countries across Africa, SE Asia & MENA.
🛡️Support: EN/RU/AR/ES — On-site commissioning available globally.
📥Includes 24/7 remote monitoring and validation support (IQ/OQ/PQ).
✉️Multi-language HMIs, regional certifications included (International calls routed to English-speaking engineers).

🧼Compliance Roadmap:

  • CE, EAC, ISO 9001 certifications.
  • GMP-ready: 316L SS contact parts, CIP/SIP capabilities.
  • ATEX options for chemical solvents.

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