Description

Semi-Automatic Cartridge Packaging Line for High-Viscosity Products

TBC-20 Semi-Automatic Hydraulic Press Cartridge Filling.

Hydraulic compression system for industrial chemicals.

Integrated capping and labeling station.

Efficient Packaging Solution for High-Viscosity Products
The TBC-20 semi-automatic equipment set combines a hydraulic press, piston dispenser, and capping system into a single, efficient solution for packaging challenging high-viscosity products. Designed for sealants, lubricants (e.g., lithol, solidol), adhesives, and other industrial compounds, this system ensures reliable performance and product integrity. The hydraulic press applies controlled pressure to extract products from containers, eliminating air pockets and ensuring consistent flow. This makes it an ideal choice for manufacturers in the construction, automotive, and chemical industries seeking to enhance their packaging processes.

Key Features:

• ✅ Hydraulic Press System: Ensures consistent flow of high-viscosity products from containers like pails or drums.

• ✅ Piston Dispensing: Provides precise volumetric control with ±1% accuracy.

• ✅ Automatic Capping: Vibratory cap orienter and capping heads ensure secure, leak-proof seals.

• ✅ High-Viscosity Handling: Capable of processing products up to 500,000 cP.

• ✅ Hygienic Design: SS304/316 stainless steel contact parts, easy to clean and maintain.

• ✅ User-Friendly Operation: Semi-automatic design reduces training time and costs.

Advanced Features for Enhanced Performance

• Hydraulic Press System: Designed to extrude thick materials from containers like pails or drums, ensuring continuous product flow without interruptions. The press can be equipped with vacuum lids to improve product quality and reduce waste .

• Piston Dispensing Technology: Utilizes a servo-driven piston for precise volumetric control, minimizing product giveaway and ensuring consistent fill volumes (±1% accuracy).

• Automatic Capping Mechanism: Features a vibratory cap orienter and capping heads that apply secure, leak-proof seals with consistent torque, critical for maintaining product quality during storage and transport.

• High-Viscosity Compatibility: Handles products with viscosities up to 500,000 cP, making it suitable for thick pastes, gels, and compounds.

• Robust Construction: SS304/316 stainless steel contact parts resist corrosion and meet industry hygiene standards, ensuring long-term reliability.

• User-Friendly Controls: Semi-automatic operation with intuitive controls reduces training time and allows for quick changeovers between products and cartridge sizes.

This comprehensive semi-automatic packaging system integrates a floor-mounted cartridge dispenser, hydraulic compression unit, capping station, and labeling module into a complete production solution. Specifically designed for handling high-viscosity products such as sealants, PVA adhesives, construction chemicals, and industrial compounds, this line ensures efficient packaging with consistent quality. The system handles products with viscosities up to 500,000 cP and achieves production rates of 20+ cartridges per minute.

Key Features:

• Complete integrated packaging solution

• Hydraulic compression system for product loading

• Precision dispensing with ±1% accuracy

• Automatic capping and labeling capabilities

• Handles viscosities up to 500,000 cP

• SS304/316 stainless steel construction

• Semi-automatic operation with manual loading

• 20+ cartridges per minute capacity

Technical Specifications:

Complete Packaging Solution for Viscous Industrial Products
This integrated packaging line combines multiple processing stations into a coordinated system for efficient cartridge packaging. The system begins with hydraulic product compression, followed by precision dispensing, secure capping, and final labeling — all designed for high-viscosity industrial products.

Technical Specifications Table:

Key Benefits:

• Complete Integration: All packaging stages in one coordinated system

• High-Viscosity Handling: Specialized design for challenging materials

• Precision Packaging: Accurate dispensing maintains consistent fill volumes

• Flexible Operation: Semi-automatic design balances automation with flexibility

• Quality Assurance: Secure capping and professional labeling

• Easy Maintenance: Simple design allows for quick cleaning and changeover

• Cost-Effective: Ideal for small to medium production requirements

Industries Served:

• Construction chemicals manufacturing

• Adhesive and sealant production

• Industrial chemical packaging

• Building materials industry

• Technical compound manufacturing

Applications & Industries

• Construction Chemicals: Sealants, adhesives, caulks, and mortars.

• Industrial Lubricants: Greases, lubricating compounds, and technical gels.

• Automotive Products: Anti-seize compounds, brake lubricants, and assembly pastes.

• General Industrial Use: Specialty chemicals, maintenance products, and waterproofing materials .

Why Choose the TBC-20 Semi-Automatic Equipment Set?

• Efficient Product Extraction: The hydraulic press ensures complete extraction of high-viscosity products, reducing waste and maximizing yield.

• Precision and Consistency: Accurate filling and capping maintain product quality and shelf life.

• Versatility: Suitable for a wide range of products and container types.

• Durability: Built to withstand harsh industrial environments with minimal maintenance.

• Global Compliance: Designed to meet international safety and hygiene standards for export markets .

Complete packaging solution for construction chemicals.

Semi-automatic cartridge packaging line for viscous materials.

TBC-20 Semi-Automatic Equipment Set with Hydraulic Press.

📜 Schedule virtual airflow visualization test.

💡 Mention your: Target market (EU/US/Global South), Active ingredient, Required throughput.

🔬 Schedule virtual factory acceptance test with our engineers.

🏷️ Request Compliance Audit: Free gap analysis with throughput simulation.

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📥Free line configuration for your products, throughput validation testing!